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Rolling Stock Cables |  |
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FIREROL High Temperature Single Core Unsheathed Cables
1.8/3 kV or 3.6/6 kV
EN 50382-2 (FRL-HT-3SU/FRL-HT-6SU)
A.Conductor B.Insulation
Construction
Conductor
flexible tinned annealed copper wires (red copper only for 150° C core temperature) class 5 according to HD 383
Insulation
silicon rubber according to EN 50382-1 (EI 111)
Electrical & Mechanical Properties
Nominal Voltage:1.8/3 kV or 3.6/6 kV
Maximum Conductor Temperature:+120/+150 deg (fixed installation)
Minimum Permissible Ambient Temperature:-25/-40 deg (fixed installation)
Bending Radius:3 x Overall Diameter (D<12mm);
4 x Overall Diameter (D>12mm)
Chemical & Environmental Properties
EN 60684-2:No fluorine
EN 50305; EN 60811-2-1:Resistance to mineral oil & fuel oil, acid & alkali
EN 50305:Resistance to ozone
Fire Performance for rolling stock application
EN 50306-2:Hazard levels HL1, HL2/HL3
DIN 5510-2:Protection level 1/2/3/4
BS 6853:Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101:FO
EN45545-2：R15 Interior/ R16 Exterior HL1, HL2, HL3
Fire Performance in general
| EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) | Vertical flame propogation for a single insulated wire or cable |
|---|---|
| EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804 |
Vertical flame spread of vertically mounted bunched wires or cables |
| EN 50268-2; IEC 61034-2; NF C 32-073 ; NF C 20-902; NF F 16 101; VDE 0472 Teil 816 |
Low Smoke Emission |
| EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 | Halogen Free |
| EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 | Low Corrosivity (Acidity & Conductivity) |
| EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 | Low Toxicity |
| NFF 16101; NFF 63808; BS6853 | Smoke index |
| EN45545-2 | Requirement for fire behavior of materials & components R15/R16 |
FRL-HT-3SU 1.8/3KV
| NOMINAL CROSS-SECTIONAL AREA | CONDUCTOR DIAMETER (a) | MIN. MEAN THICKNESS OF INSULATION | OVERALL DIAMETER | WEIGHT | RESISTANCE OF CONDUCTOR AT 20°C | MIN. INSULATION RESISTANCE | |||
|---|---|---|---|---|---|---|---|---|---|
| min | max | TINNED CONDUCTOR | PLAIN CONDUCTOR | AT +20℃MIN. | AT +150℃MIN. | ||||
| mm2 | mm | mm | mm | mm | kg/km | Ω/km | Ω/km | MΩ·km | MΩ·km |
| 1.5 | 1.5 | 2.5 | 6.3 | 7.3 | 50 | 13.7 | 13.3 | 970 | 1.90 |
| 2.5 | 1.95 | 2.5 | 6.7 | 7.8 | 70 | 8.21 | 7.98 | 840 | 1.60 |
| 4 | 2.5 | 2.5 | 7.2 | 8.4 | 80 | 5.09 | 4.95 | 720 | 1.40 |
| 6 | 3.0 | 2.5 | 7.7 | 9.0 | 100 | 3.39 | 3.30 | 650 | 1.30 |
| 10 | 3.9 | 2.5 | 8.5 | 10.0 | 160 | 1.95 | 1.91 | 540 | 1.00 |
| 16 | 5.0 | 2.5 | 9.6 | 11.2 | 210 | 1.24 | 1.21 | 460 | 0.90 |
| 25 | 6.4 | 2.5 | 10.9 | 12.7 | 290 | 0.795 | 0.780 | 380 | 0.70 |
| 35 | 7.7 | 2.5 | 12.1 | 14.1 | 380 | 0.565 | 0.554 | 330 | 0.60 |
| 50 | 9.2 | 2.5 | 13.5 | 15.8 | 520 | 0.393 | 0.386 | 290 | 0.50 |
| 70 | 11.0 | 2.5 | 15.2 | 17.8 | 720 | 0.277 | 0.272 | 250 | 0.50 |
| 95 | 12.5 | 2.7 | 17.0 | 19.9 | 930 | 0.210 | 0.206 | 230 | 0.40 |
| 120 | 14.2 | 2.7 | 18.6 | 21.7 | 1140 | 0.164 | 0.161 | 210 | 0.40 |
| 150 | 15.8 | 2.7 | 20.1 | 23.5 | 1430 | 0.132 | 0.129 | 190 | 0.30 |
| 185 | 17.5 | 2.7 | 21.7 | 25.4 | 1720 | 0.108 | 0.106 | 170 | 0.30 |
| 240 | 20.1 | 2.7 | 24.1 | 28.2 | 2270 | 0.0817 | 0.0801 | 150 | 0.30 |
| 300 | 22.5 | 2.7 | 26.4 | 30.9 | 2750 | 0.0654 | 0.0641 | 140 | 0.20 |
| 400 | 25.8 | 2.9 | 29.9 | 34.9 | 3730 | 0.0495 | 0.0486 | 130 | 0.20 |
FRL-HT-6SU 3.6/6kV
| NOMINAL CROSS-SECTIONAL AREA | CONDUCTOR DIAMETER (a) | MIN. MEAN THICKNESS OF INSULATION | OVERALL DIAMETER | WEIGHT | RESISTANCE OF CONDUCTOR AT 20°C | MIN. INSULATION RESISTANCE | |||
|---|---|---|---|---|---|---|---|---|---|
| min | max | TINNED CONDUCTOR | PLAIN CONDUCTOR | AT +20℃MIN. | AT +150℃MIN. | ||||
| mm2 | mm | mm | mm | mm | kg/km | Ω/km | Ω/km | MΩ·km | MΩ·km |
| 2.5 | 1.95 | 3.0 | 7.6 | 8.9 | 80 | 8.21 | 7.98 | 920 | 1.80 |
| 4 | 2.5 | 3.0 | 8.1 | 9.5 | 100 | 5.09 | 4.95 | 800 | 1.60 |
| 6 | 3.0 | 3.0 | 9.0 | 10.6 | 120 | 3.39 | 3.30 | 750 | 1.50 |
| 10 | 3.9 | 3.0 | 9.5 | 11.1 | 180 | 1.95 | 1.91 | 610 | 1.20 |
| 16 | 5.0 | 3.0 | 10.5 | 12.3 | 230 | 1.24 | 1.21 | 520 | 1.00 |
| 25 | 6.4 | 3.0 | 11.8 | 13.8 | 310 | 0.795 | 0.780 | 430 | 0.80 |
| 35 | 7.7 | 3.0 | 13.0 | 15.2 | 410 | 0.565 | 0.554 | 380 | 0.70 |
| 50 | 9.2 | 3.0 | 14.4 | 16.9 | 550 | 0.393 | 0.386 | 330 | 0.60 |
| 70 | 11.0 | 3.0 | 16.1 | 18.9 | 740 | 0.277 | 0.272 | 280 | 0.50 |
| 95 | 12.5 | 3.0 | 17.5 | 20.5 | 940 | 0.210 | 0.206 | 260 | 0.50 |
| 120 | 14.2 | 3.1 | 19.3 | 22.6 | 1170 | 0.164 | 0.161 | 240 | 0.40 |
| 150 | 15.8 | 3.1 | 20.8 | 24.4 | 1460 | 0.132 | 0.129 | 220 | 0.40 |
| 185 | 17.5 | 3.2 | 22.6 | 26.5 | 1760 | 0.108 | 0.106 | 200 | 0.40 |
| 240 | 20.1 | 3.4 | 25.4 | 29.8 | 2340 | 0.0817 | 0.0801 | 190 | 0.30 |
| 300 | 22.5 | 3.4 | 27.7 | 32.4 | 2820 | 0.0654 | 0.0641 | 170 | 0.30 |
| 400 | 25.8 | 3.4 | 30.8 | 36.0 | 3780 | 0.0495 | 0.0486 | 150 | 0.30 |
(a)= For information,indicative only
Note: The parameters listed above are nominal values as per cable standards. Actual values may vary due to material and manufacturing process variations. For precise specifications or customized requirements, please contact us for further information