Fire Resisting Cable |
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Fire Resisting Cables
600/1000V Mica+XLPE Insulated, LSZH Sheathed Power Cables to BS 8573 (2-5 Cores)
FFX400 1mRZ1-R (CU/MGT+XLPE/LSZH 600/1000V Class 2)
APPLICATION
600/1000V Mica+XLPE Insulated, LSZH Sheathed Power Cables to BS 8573 (2-5 Cores) are mainly used in
power stations, mass transit underground passenger systems, airports, petrochemical plants, hotels, hospitals
and high-rise buildings.
STANDARDS
Basic design adapted from BS 8573:2012

FIRE PERFORMANCE
| Circuit Integrity | IEC 60331-21; EN 6387; BS 8491 |
|---|---|
Flame Retardance (Single vertical wire or cable test) |
IEC 60332-1-2; EN 60332-1-2 |
Reduced fire Propagation (Vertically-mounted bundled wires & cables test) |
IEC 60332-3-24; EN 60332-3-24 |
Halogen Free |
IEC 60754-1; EN 50267-2-1 |
No Corrosive Gas Emission |
IEC 60754-2; EN 50267-2-2 |
Minimum Smoke Emission |
IEC 61034-2; EN 61034-2 |
VOLTAGE RATING
600/1000V
CABLE CONSTRUCTION
Conductor : Annealed copper conductor, stranded according to BS EN 60228 class 2.
Fire Barrier : Mica glass tape.
Insulation : Thermosetting insulation XLPE Type GP 8 according to BS 7655-1.3. HEPR Type GP 6 according to BS
7655-1.2 or crosslinked polyolefin material type EI 5 according to BS EN 50363-5 can be offered as option.
Inner Covering Option : The optional inner covering, where used, shall consist of an extruded layer of synthetic
polymeric material. It shall surround the single core and the laid-up two, three, four or five cores, giving the
assembly a practically circular shape.
Outer Sheath : Extruded layer of polymeric material LTS 4 according to BS 7655-6.1.
Outer Sheath Option : UV resistance, hydrocarbon resistance, oil resistance, anti-rodent and anti-termite
properties can be offered as option.
COLOUR CODE
Insulation Colour |
|
|---|---|
2-core |
Brown and blue. |
3-core |
Brown, black and grey. |
|
Alternatively, green-and-yellow, blue, brown. |
4-core |
Blue, brown black and grey. |
|
Alternatively, green-and-yellow, brown, black, grey. |
5-core |
Green-and-yellow, blue, brown black, grey. |
Sheath Colour |
Black; other colours can be offered upon request. |
PHYSICAL AND THERMAL PROPERTIES
Maximum temperature range during operation : 90°C
Maximum short circuit temperature (5 Seconds) : 250°C
Minimum bending radius
circular copper conductors OD≤25mm : 4 × Overall Diameter
circular copper conductors OD﹥25mm : 6 × Overall Diameter
shaped copper conductors : 8 × Overall Diameter
CONSTRUCTION PARAMETERS
Conductor |
FFX400 1mRZ1-R |
|||||
|---|---|---|---|---|---|---|
No. of Cores × Cross-sectional Area |
Conductor Class |
Nominal Insulation Thickness |
Nominal Inner Covering Thickness |
Nominal Sheath Thickness |
Approx. Overall Diameter |
Approx. Weight |
no.×mm² |
|
mm |
mm |
mm |
mm |
kg/km |
2 cores |
||||||
2×1.5a |
2 |
0.7 |
0.4 |
1.8 |
11.6 |
139 |
2×2.5a |
2 |
0.7 |
0.4 |
1.8 |
12.4 |
167 |
2×4a |
2 |
0.7 |
0.4 |
1.8 |
13.5 |
211 |
2×6a |
2 |
0.7 |
0.4 |
1.8 |
14.6 |
265 |
2×10a |
2 |
0.7 |
0.6 |
1.8 |
16.5 |
370 |
2×16a |
2 |
0.7 |
0.6 |
1.8 |
18.6 |
515 |
2×25a |
2 |
0.9 |
0.8 |
1.8 |
22.0 |
756 |
2×35a |
2 |
0.9 |
0.8 |
1.8 |
24.3 |
983 |
2×50a |
2 |
1.0 |
1.0 |
1.8 |
27.4 |
1281 |
2×70a |
2 |
1.1 |
1.0 |
1.8 |
31.4 |
1771 |
2×95a |
2 |
1.1 |
1.2 |
1.9 |
35.4 |
2379 |
2×120a |
2 |
1.2 |
1.2 |
2.0 |
39.2 |
2971 |
2×25b |
2 |
0.9 |
0.6 |
1.8 |
18.1 |
695 |
2×35b |
2 |
0.9 |
0.6 |
1.8 |
19.9 |
917 |
2×50b |
2 |
1.0 |
0.8 |
1.8 |
22.6 |
1209 |
2×70b |
2 |
1.1 |
0.8 |
1.8 |
25.5 |
1684 |
2×95b |
2 |
1.1 |
1.0 |
1.9 |
28.2 |
2273 |
2×120b |
2 |
1.2 |
1.0 |
2.0 |
31.0 |
2844 |
3 cores |
||||||
3×1.5a |
2 |
0.7 |
0.4 |
1.8 |
12.2 |
152 |
3×2.5a |
2 |
0.7 |
0.4 |
1.8 |
13.1 |
192 |
3×4a |
2 |
0.7 |
0.4 |
1.8 |
14.3 |
253 |
3×6a |
2 |
0.7 |
0.4 |
1.8 |
15.5 |
329 |
3×10a |
2 |
0.7 |
0.6 |
1.8 |
17.5 |
479 |
3×16a |
2 |
0.7 |
0.6 |
1.8 |
19.8 |
687 |
3×25a |
2 |
0.9 |
0.8 |
1.8 |
23.5 |
1033 |
3×35a |
2 |
0.9 |
0.8 |
1.8 |
26.0 |
1364 |
3×50a |
2 |
1.0 |
1.0 |
1.8 |
29.3 |
1798 |
3×70a |
2 |
1.1 |
1.2 |
1.9 |
33.8 |
2532 |
3×95a |
2 |
1.1 |
1.2 |
2.0 |
38.3 |
3421 |
3×120a |
2 |
1.2 |
1.2 |
2.1 |
42.4 |
4284 |
3×25b |
2 |
0.9 |
0.6 |
1.8 |
20.7 |
1001 |
3×35b |
2 |
0.9 |
0.8 |
1.8 |
23.3 |
1334 |
3×50b |
2 |
1.0 |
0.8 |
1.8 |
25.9 |
1757 |
3×70b |
2 |
1.1 |
1.0 |
1.9 |
29.8 |
2479 |
3×95b |
2 |
1.1 |
1.2 |
2.0 |
33.2 |
3351 |
3×120b |
2 |
1.2 |
1.2 |
2.1 |
36.0 |
4191 |
4 cores |
||||||
4×1.5a |
2 |
0.7 |
0.4 |
1.8 |
13.2 |
183 |
4×2.5a |
2 |
0.7 |
0.4 |
1.8 |
14.2 |
234 |
4×4a |
2 |
0.7 |
0.4 |
1.8 |
15.5 |
313 |
4×6a |
2 |
0.7 |
0.6 |
1.8 |
16.9 |
412 |
4×10a |
2 |
0.7 |
0.6 |
1.8 |
19.2 |
608 |
4×16a |
2 |
0.7 |
0.6 |
1.8 |
21.7 |
881 |
4×25a |
2 |
0.9 |
0.8 |
1.8 |
25.8 |
1335 |
4×35a |
2 |
0.9 |
1.0 |
1.8 |
28.6 |
1773 |
4×50a |
2 |
1.0 |
1.0 |
1.8 |
32.3 |
2344 |
4×70a |
2 |
1.1 |
1.2 |
2.0 |
37.5 |
3329 |
4×95a |
2 |
1.1 |
1.2 |
2.1 |
42.3 |
4505 |
4×120a |
2 |
1.2 |
1.2 |
2.3 |
47.1 |
5667 |
4×25b |
2 |
0.9 |
0.8 |
1.8 |
23.3 |
1305 |
4×35b |
2 |
0.9 |
0.8 |
1.8 |
25.9 |
1740 |
4×50b |
2 |
1.0 |
1.0 |
1.8 |
29.4 |
2307 |
4×70b |
2 |
1.1 |
1.2 |
2.0 |
33.5 |
3271 |
4×95b |
2 |
1.1 |
1.2 |
2.1 |
36.9 |
4424 |
4×120b |
2 |
1.2 |
1.2 |
2.3 |
40.9 |
5565 |
5 cores |
||||||
5×1.5a |
2 |
0.7 |
0.4 |
1.8 |
13.5 |
218 |
5×2.5a |
2 |
0.7 |
0.4 |
1.8 |
14.5 |
281 |
5×4a |
2 |
0.7 |
0.6 |
1.8 |
16.9 |
378 |
5×10a |
2 |
0.7 |
0.6 |
1.8 |
20.2 |
700 |
5×16a |
2 |
0.7 |
0.8 |
1.8 |
24.3 |
1042 |
5×25a |
2 |
0.9 |
1.0 |
1.8 |
27.3 |
1594 |
5×35a |
2 |
0.9 |
1.0 |
1.8 |
30.9 |
2132 |
5×50a |
2 |
1.0 |
1.2 |
1.9 |
34.6 |
2855 |
5×70a |
2 |
1.1 |
1.2 |
2.1 |
38.4 |
4055 |
5×95a |
2 |
1.1 |
1.4 |
2.2 |
43.7 |
5503 |
5×120a |
2 |
1.2 |
1.4 |
2.4 |
46.9 |
6916 |
a Circular or compacted circular stranded conductors (class 2).
b Shaped stranded conductor (class 2).
Note: The parameters listed above are nominal values as per cable standards. Actual values may vary due to material and manufacturing process variations. For precise specifications or customized requirements, please contact us for further information
ELECTRICAL PROPERTIES
Conductor operating temperature : 90°C
Ambient temperature : 30°C
Current-Carrying Capacities (Amp) according to BS 7671:2008 table 4E2A
Conductor cross-sectional area |
Ref. Method A (enclosed in conduit in thermally insulating wall etc.) |
Ref. Method B (enclosed in conduit on a wall or in trunking etc.) |
Ref. Method C (clipped direct) |
Ref. Method E (in free air or on a perforated cable tray tec. horizontal or vertical) |
||||
|---|---|---|---|---|---|---|---|---|
1 two-core cable*, single-phase a.c. or d.c. |
1 three- or four-core cable*, three-phase a.c. |
1 two-core cable*, single-phase a.c. or d.c. |
1 three- or four-core cable*, three-phase a.c. |
1 two-core cable*, single-phase a.c. or d.c. |
1 three- or four-core cable*, three-phase a.c. |
1 two-core cable*, single-phase a.c. or d.c. |
1 three- or four-core cable*, three-phase a.c. |
|
mm² |
A |
A |
A |
A |
A |
A |
A |
A |
1.5 |
18.5 |
16.5 |
22 |
19.5 |
24 |
22 |
26 |
23 |
2.5 |
25 |
22 |
30 |
26 |
33 |
30 |
36 |
32 |
4 |
33 |
30 |
40 |
35 |
45 |
40 |
49 |
42 |
6 |
42 |
38 |
51 |
44 |
58 |
52 |
63 |
54 |
10 |
57 |
51 |
69 |
60 |
80 |
71 |
86 |
75 |
16 |
76 |
68 |
91 |
80 |
107 |
96 |
115 |
100 |
25 |
99 |
89 |
119 |
105 |
138 |
119 |
149 |
127 |
35 |
121 |
109 |
146 |
128 |
171 |
147 |
185 |
158 |
50 |
145 |
130 |
175 |
154 |
209 |
179 |
225 |
192 |
70 |
183 |
164 |
221 |
194 |
269 |
229 |
289 |
246 |
95 |
220 |
197 |
265 |
233 |
328 |
278 |
352 |
298 |
120 |
253 |
227 |
305 |
268 |
382 |
322 |
410 |
346 |
Note: *With or without a protective conductor.
Voltage Drop (Per Amp Per Meter) according to BS 7671:2008 table 4E2B
Conductor cross-sectional area |
Two-core cable, d.c. |
Two-core cable, single-phase a.c. |
Three- or four-core cable, three-phase a.c. |
||||
|---|---|---|---|---|---|---|---|
1 mm² |
2 mV/A/m |
3 mV/A/m |
4 mV/A/m |
||||
1.5 |
31 |
31 |
27 |
||||
2.5 |
19 |
19 |
16 |
||||
4 |
12 |
12 |
10 |
||||
6 |
7.9 |
7.9 |
6.8 |
||||
10 |
4.7 |
4.7 |
4.0 |
||||
16 |
2.9 |
2.9 |
2.5 |
||||
|
|
r |
x |
z |
r |
x |
z |
25 |
1.85 |
1.85 |
0.160 |
1.90 |
1.60 |
0.140 |
1.65 |
35 |
1.35 |
1.35 |
0.155 |
1.35 |
1.15 |
0.135 |
1.15 |
50 |
0.98 |
0.99 |
0.155 |
1.00 |
0.86 |
0.135 |
0.87 |
70 |
0.67 |
0.67 |
0.150 |
0.69 |
0.59 |
0.130 |
0.60 |
95 |
0.49 |
0.50 |
0.150 |
0.52 |
0.43 |
0.130 |
0.45 |
120 |
0.39 |
0.40 |
0.145 |
0.42 |
0.34 |
0.130 |
0.37 |







