Firetox Flame Retardant Cables 


Firetox Flame Retardant Cables

600/1000V XLPE Insulated, LSZH Sheathed Power Cables to BS 8573 (2-5 Cores)

FTX400 1RZ1-R (CU/XLPE/LSZH 600/1000V Class 2)

APPLICATION

The cables are mainly used in power stations, mass transit underground passenger systems, airports,

petrochemical plants, hotels, hospitals and high-rise buildings. This product type is TUV approved.

STANDARDS

Basic design to BS 8573:2012

FTX400 1RZ1-R (CU/XLPE/LSZH 600/1000V Class 2)

FIRE PERFORMANCE

Flame Retardance (Single vertical wire or cable test)

IEC 60332-1-2; EN 60332-1-2

Reduced Fire Propagation (Vertically-mounted bundled wires & cables test)

IEC 60332-3-24; EN 60332-3-24

Halogen Free

IEC 60754-1; EN 50267-2-1

No Corrosive Gas Emission

IEC 60754-2; EN 50267-2-2

Minimum Smoke Emission

IEC 61034-2; EN 61034-2

VOLTAGE RATING

600/1000V

CABLE CONSTRUCTION

Conductor : Annealed copper conductor, stranded according to BS EN 60228 class 2.

Insulation : Thermosetting insulation XLPE Type GP8 according to BS 7655-1.3. HEPR Type GP6 according to BS

7655-1.2 or crosslinked polyolefin material type EI 5 according to BS EN 50363-5 can be offered as option.

Inner Covering Option : The optional inner covering, where used, shall consist of an extruded layer of synthetic

polymeric material. It shall surround the single core and the laid-up two, three, four or five cores, giving the

assembly a practically circular shape.

Outer Sheath : Extruded layer of polymeric material LTS 4 according to BS 7655-6.1.

Outer Sheath Option : UV resistance, hydrocarbon resistance, oil resistance, anti-rodent and anti-termite

properties can be offered as option.

COLOUR CODE


Insulation Colour

2-core

Brown and blue.

3-core

Brown, black and grey.

Alternatively, green-and-yellow, blue, brown.

4-core

Blue, brown black and grey.

Alternatively, green-and-yellow, brown, black, grey.

5-core

Green and yellow, blue, brown black, grey.

Sheath Colour

Black; other colours can be offered upon request.

PHYSICAL AND THERMAL PROPERTIES

Maximum temperature range during operation : 90°C

Maximum short circuit temperature (5 Seconds) : 250°C

Minimum bending radius :

circular copper conductors OD≤25mm : 4 × Overall Diameter

circular copper conductors OD﹥25mm : 6 × Overall Diameter

shaped copper conductors : 8 × Overall Diameter

CONSTRUCTION PARAMETERS

Conductor

FTX400 1RZ1-R

No. of Cores × Cross-sectional Area

Conductor Class

Nominal Insulation Thickness

Nominal Inner Covering Thickness

Nominal Sheath Thickness

Approx. Overall Diameter

Approx. Weight

No.×mm²

 

mm

mm

mm

mm

kg/km

2×1.5a

2

0.7

0.4

1.8

9.6

117

2×2.5a

2

0.7

0.4

1.8

10.4

146

2×4a

2

0.7

0.4

1.8

11.5

190

2×6a

2

0.7

0.4

1.8

12.6

244

2×10a

2

0.7

0.6

1.8

14.5

349

2×16a

2

0.7

0.6

1.8

16.6

495

2×25a

2

0.9

0.8

1.8

20.0

735

2×35a

2

0.9

0.8

1.8

22.3

963

2×50a

2

1.0

1.0

1.8

25.4

1261

2×70a

2

1.1

1.0

1.8

29.4

1751

2×95a

2

1.1

1.2

1.9

33.4

2359

2×120a

2

1.2

1.2

2.0

37.2

2950

2×25b

2

0.9

0.6

1.8

16.1

692

2×35b

2

0.9

0.6

1.8

17.9

913

2×50b

2

1.0

0.8

1.8

20.6

1205

2×70b

2

1.1

0.8

1.8

23.5

1680

2×95b

2

1.1

1.0

1.9

26.2

2268

2×120b

2

1.2

1.0

2.0

29.0

2838

3×1.5a

2

0.7

0.4

1.8

10.0

143

3×2.5a

2

0.7

0.4

1.8

10.9

183

3×4a

2

0.7

0.4

1.8

12.1

244

3×6a

2

0.7

0.4

1.8

13.3

321

3×10a

2

0.7

0.6

1.8

15.3

472

3×16a

2

0.7

0.6

1.8

17.6

681

3×25a

2

0.9

0.8

1.8

21.3

1027

3×35a

2

0.9

0.8

1.8

23.8

1360

3×50a

2

1.0

1.0

1.8

27.1

1795

3×70a

2

1.1

1.2

1.9

31.6

2530

3×95a

2

1.1

1.2

2.0

36.1

3441

3×120a

2

1.2

1.2

2.1

40.2

4307

3×25b

2

0.9

0.6

1.8

18.5

993

3×35b

2

0.9

0.8

1.8

21.1

1327

3×50b

2

1.0

0.8

1.8

23.7

1751

3×70b

2

1.1

1.0

1.9

27.6

2474

3×95b

2

1.1

1.2

2.0

31.0

3364

3×120b

2

1.2

1.2

2.1

33.8

4205

4×1.5a

2

0.7

0.4

1.8

10.8

172

4×2.5a

2

0.7

0.4

1.8

11.8

223

4×4a

2

0.7

0.4

1.8

13.1

303

4×6a

2

0.7

0.6

1.8

14.5

402

4×10a

2

0.7

0.6

1.8

16.8

599

4×16a

2

0.7

0.6

1.8

19.3

873

4×25a

2

0.9

0.8

1.8

23.4

1328

4×35a

2

0.9

1.0

1.8

26.2

1767

4×50a

2

1.0

1.0

1.8

29.9

2339

4×70a

2

1.1

1.2

2.0

35.1

3326

4×95a

2

1.1

1.2

2.1

39.9

4505

4×120a

2

1.2

1.2

2.3

44.7

5669

4×25b

2

0.9

0.8

1.8

18.8

1293

4×35b

2

0.9

0.8

1.8

21.1

1727

4×50b

2

1.0

1.0

1.8

24.2

2296

4×70b

2

1.1

1.2

2.0

27.6

3258

4×95b

2

1.1

1.2

2.1

30.7

4409

4×120b

2

1.2

1.2

2.3

34.0

5549

5×1.5a

2

0.7

0.4

1.8

10.8

172

5×2.5a

2

0.7

0.4

1.8

11.8

223

5×4a

2

0.7

0.6

1.8

14.2

367

5×6a

2

0.7

0.6

1.8

15.8

492

5×10b

2

0.7

0.6

1.8

17.5

754

5×16b

2

0.7

0.8

1.8

21.6

1141

5×25b

2

0.9

1.0

1.8

24.6

1678

5×35b

2

0.9

1.0

1.8

28.2

2273

5×50b

2

1.0

1.2

1.9

31.9

3000

5×70b

2

1.1

1.2

2.1

35.7

4187

5×95b

2

1.1

1.4

2.2

41.0

5748

5×120b

2

1.2

1.4

2.4

44.2

7142

a Circular or compacted circular stranded conductors (class 2).

b Shaped stranded conductor (class 2).

ELECTRICAL PROPERTIES

Conductor operating temperature : 90°C

Ambient temperature : 30°C

Current-Carrying Capacities (Amp) according to BS 7671:2008 table 4E2A


Conductor cross-sectional area

Ref. Method A (enclosed in conduit in thermally insulating wall etc.)

Ref. Method B (enclosed in conduit on a wall or in trunking etc.)

Ref. Method C (clipped direct)

Ref. Method E (in free air or on a perforated cable tray etc. horizontal or vertical)

1 two-core cable*, single-phase a.c. or d.c.

1 three- or four-core cable*, three-phase a.c.

1 two-core cable*, single-phase a.c. or d.c.

1 three- or four-core cable*, three-phase a.c.

1 two-core cable*, single-phase a.c. or d.c.

1 three- or four-core cable*, three-phase a.c.

1 two-core cable*, single-phase a.c. or d.c.

1 three- or four-core cable*, three-phase a.c.

1

2

3

4

5

6

7

8

9

mm²

A

A

A

A

A

A

A

A

1.5

18.5

16.5

22

19.5

24

22

26

23

2.5

25

22

30

26

33

30

36

32

4

33

30

40

35

45

40

49

42

6

42

38

51

44

58

52

63

54

10

57

51

69

60

80

71

86

75

16

76

68

91

80

107

96

115

100

25

99

89

119

105

138

119

149

127

35

121

109

146

128

171

147

185

158

50

145

130

175

154

209

179

225

192

70

183

164

221

194

269

229

289

246

95

220

197

265

233

328

278

352

298

120

253

227

305

268

382

322

410

346

Note: With or without a protective conductor.
Voltage Drop (Per Amp Per Meter) according to BS 7671:2008 table 4E2B


Conductor cross-sectional area

Two-core cable, d.c.

Two-core cable, single-phase a.c.

Three- or four-core cable, three-phase a.c.

1

2

3

4

mm²

mV/A/m

mV/A/m

mV/A/m

1.5

31

31

27

2.5

19

19

16

4

12

12

10

6

7.9

7.9

6.8

10

4.7

4.7

4.0

16

2.9

2.9

2.5

 

 

r

x

z

r

x

z

25

1.85

1.85

0.160

1.90

1.60

0.140

1.65

35

1.35

1.35

0.155

1.35

1.15

0.135

1.15

50

0.98

0.99

0.155

1.00

0.86

0.135

0.87

70

0.67

0.67

0.150

0.69

0.59

0.130

0.60

95

0.49

0.50

0.150

0.52

0.43

0.130

0.45

120

0.39

0.40

0.145

0.42

0.34

0.130

0.37

Note :
r = conductor resistance at operating temperature
x = reactance
z = impedance