Airport Cable  

  Emergency Lighting Cables

600/1000V Mica+XLPE Insulated, LSZH Sheathed Power Cables (Multicore)
FFX400 1mRZ1-R (CU/MGT+XLPE/LSZH 600/1000V Class 2)
Emergency Lighting Cables

APPLICATION
Airport cable is designed for areas where the integrity of the electrical properties circuit is critical in
maintaining power supply. Applications can be found in emergency lightings, control and power
circuits, power stations, fire alarm systems, underground tunnels, communications systems,
sewage treatment plants, lifts, escalators, and high-rise buildings.
STANDARDS
Basic design to IEC 60502-1
FIRE PERFORMANCE

  Circuit Integrity IEC60331-21;BS6387 CWZ;DINVDE0472-814(FE180);CEI20-36/2-1;SS229-1;NBN C30-004(cat.F3); NF C32-070-2.3(CR1); BS 7846-(F2)
SystemCircuitIntegrity DIN4102-12, E30depending on lay system
  FlameRetardance (SingleVerticalWireTest) EN60332-1-2; IEC60332-1-2; BSEN60332-1-2; VDE0482-332-1 ; NBN C30-004 (cat.F1);NF C32-070-2.1(C2); CEI 20-35/1-2; EN 50265-2-1*; DIN VDE 0482-265-2-1*
Reduced FirePropagation(Vertically-mountedbundledwires &cabletest) EN60332-3-24(cat.C); IEC60332-3-24;BSEN60332-3-24; VDE0482-332-3; NBN C30-004 (cat.F2);NF C32-070- 2.2(C1); CEI 20-22/3-4; EN50266-2-4*;DIN VDE 0482-266- 2-4
  Halogen Free IEC60754-1; EN 50267-2-1; DIN VDE 0482-267-2-1;CEI20-37/2-1;BS6425-1*
  NoCorrosive GasEmission IEC60754-2; EN 50267-2-2; DIN VDE 0482-267-2-2;CEI20-37/2-2;BS6425-2*
MinimumSmokeEmission IEC61034-1&2; EN 61034 -1&2; DIN VDE 0482-1034-1&2;CEI20-37/3-1&2; EN50268-1&2*;BS 7622-1&2*
NoToxic Gases NES02-713;NF C 20-454

Note: Asterisk * denotes superseded standard.
VOLTAGE RATING
600/1000V
CABLE CONSTRUCTION
Conductor: Plain annealed copper wire, stranded according to IEC 60228 class 2.
Insulation: Mica glass tape covered by extruded cross-linked XLPE compound
Cabling: The cores are cabled together in concentric layers with suitable non-hygroscopic fillers.
Outer Sheath: Thermoplastic LSZH compound type LTS3 as per BS 7655-6.1
COLOUR CODE
Insulation Colour as per BS7671

  WithEarth Conductor WithoutEarth Conductor
2 Cores - Brown,Blue
3 Cores Yellow/Green,Brown,Blue Brown,Gray, Black
4 Cores Yellow/Green,Brown,Gray, Black Brown,Gray, Black,Blue
5 Cores Yellow/Green,Brown,Gray,Black,Blue Brown,Gray, Black,Blue,Black
Above5 Cores Yellow/Green,BlackNumbered Black Numbered

Sheath Colour: Black (other colors upon request)
Physical AND THERMAL PROPERTIES
Temperature Range During Operation: -30°C ~ 90°C
Temperature Range during Installation : -5°C ~ 50°C
Minimum Bending Radius: 6 x OD
Electrical PROPERTIES

Dielectric Test: 3500 V r.m.s. x 5’ ( core / core )

Insulation Resistance

1000 MΩ x km ( at 20°C )

ShortCircuitTemperature

250°C( up to5secs)

CONSTRUCTION PARAMETERS
      Cable
Code
Conductor     Nominal
Insulation Thickness
    Nominal
Overall Diameter
      Approx.
Weight
No.of
Core ×Cross Section/CPC
Cross
Section
  No./Nominal
Diameter
of
Strands
    Dia.
of
Conductor
    No./mm mm mm mm kg/km
2 CORES
FFX400 1mRZ1-R2G1.5 2×1.5 7/0.53 1.59 0.7 12.2 150
FFX400 1mRZ1-R2G2.5 2×2.5 7/0.67 2.01 0.7 12.6 180
FFX400 1mRZ1-R2G4 2×4 7/0.85 2.55 0.7 14.7 250
FFX400 1mRZ1-R2G6 2×6 7/1.04 3.12 0.7 16.2 290
FFX400 1mRZ1-R2G10 2×10 7/1.35 4.05 0.7 17.1 450
FFX400 1mRZ1-R2G16 2×16 7/1.70 5.1 0.7 19.2 550
FFX400 1mRZ1-R2G25 2×25 7/2.14 6.42 0.9 20 680
FFX400 1mRZ1-R2G35 2×35 19/1.53 7.65 0.9 22 940
FFX400 1mRZ1-R2G50 2×50 19/1.78 8.9 1 24 1250
FFX400 1mRZ1-R2G70 2×70 19/2.14 10.7 1.1 27 1700
FFX400 1mRZ1-R2G95 2×95 19/2.52 12.6 1.1 31 2300
FFX400 1mRZ1-R2G120 2×120 37/2.03 14.21 1.2 36 3150
3 CORES
FFX400 1mRZ1-R3G1.5 3×1.5 7/0.53 1.59 0.7 12.3 170
FFX400 1mRZ1-R3G2.5 3×2.5 7/0.67 2.01 0.7 13.8 200
FFX400 1mRZ1-R3G4 3×4 7/0.85 2.55 0.7 15.2 300
FFX400 1mRZ1-R3G6 3×6 7/1.04 3.12 0.7 16.8 380
FFX400 1mRZ1-R3G10 3×10 7/1.35 4.05 0.7 18 550
FFX400 1mRZ1-R3G16 3×16 1/1.70 5.1 0.7 21 760
FFX400 1mRZ1-R3G25 3×25 7/2.14 6.42 0.9 22 960
FFX400 1mRZ1-R3G35 3×35 19/1.53 7.65 0.9 24 1300
FFX400 1mRZ1-R3G50 3×50 19/1.78 8.9 1 28 1700
FFX400 1mRZ1-R3G70 3×70 19/2.14 10.7 1.1 31 2400
FFX400 1mRZ1-R3G95 3×95 19/2.52 12.6 1.1 36 3250
FFX400 1mRZ1-R3G120 3×120 37/2.03 14.21 1.2 38 4000
FFX400 1mRZ1-R3G150 3×150 37/2.25 15.75 1.4 42 5000
FFX400 1mRZ1-R3G185 3×185 37/2.52 17.64 1.6 47 6100
FFX400 1mRZ1-R3G240 3×240 61/2.25 20.25 1.7 52 8000
FFX400 1mRZ1-R3G300 3×300 61/2.52 22.68 1.8 59 9850
FFX400 1mRZ1-R3G400 3×400 61/2.85 25.65 2 63 13000
3 CORES+ 1EARTHCONDUCTOR
FFX400 1mRZ1-R3G16/6 3×16/6 7/1.70 5.1 0.7 22.9 1230
FFX400 1mRZ1-R3G16/10 3×16/10 7/1.70 5.1 0.7 25.7 1385
FFX400 1mRZ1-R3G25/6 3×25/6 7/2.14 6.42 0.9 26.1 1810
FFX400 1mRZ1-R3G25/10 3×25/10 7/2.14 6.42 0.9 26.8 1890
FFX400 1mRZ1-R3G25/16 3×25/16 7/2.14 6.42 0.9 27.3 1980
FFX400 1mRZ1-R3G35/10 3×35/10 19/1.53 7.65 0.9 28.1 2010
FFX400 1mRZ1-R3G35/16 3×35/16 19/1.53 7.65 0.9 29.8 2070
FFX400 1mRZ1-R3G35/25 3×35/25 19/1.53 7.65 0.9 30.5 2190
FFX400 1mRZ1-R3G50/16 3×50/16 19/1.78 8.9 0.9 32.8 2400
FFX400 1mRZ1-R3G50/25 3×50/25 19/1.78 8.9 1 29 1800
FFX400 1mRZ1-R3G50/35 3×50/35 19/1.78 8.9 0.9 28.4 1870
FFX400 1mRZ1-R3G70/25 3×70/25 19/2.14 10.7 1 31 1920
FFX400 1mRZ1-R3G70/35 3×70/35 19/2.14 10.7 1.1 32 2200
FFX400 1mRZ1-R3G70/50 3×70/50 19/2.14 10.7 1.1 33 2400
FFX400 1mRZ1-R3G95/25 3×95/25 19/2.52 12.6 1.1 36 3300
FFX400 1mRZ1-R3G95/35 3×95/35 19/2.52 12.6 1.1 37 3560
FFX400 1mRZ1-R3G95/50 3×95/50 19/2.52 12.6 1.1 38 3700
FFX400 1mRZ1-R3G95/70 3×95/70 19/2.52 12.6 1.1 38.4 3809
FFX400 1mRZ1-R3G120/35 3×120/35 37/2.03 14.21 1.1 39 3910
FFX400 1mRZ1-R3G120/50 3×120/50 37/2.03 14.21 1.1 40 4200
FFX400 1mRZ1-R3G120/70 3×120/70 37/2.03 14.21 1.1 40 4250
FFX400 1mRZ1-R3G120/95 3×120/95 37/2.03 14.21 1.2 41 6990
FFX400 1mRZ1-R3G150/50 3×150/50 37/2.25 15.75 1.2 42 7200
FFX400 1mRZ1-R3G150/70 3×150/70 37/2.25 15.75 1.2 43 7600
FFX400 1mRZ1-R3G150/95 3×150/95 37/2.25 15.75 1.4 44 9000
FFX400 1mRZ1-R3G150/120 3×150/120 37/2.25 15.75 1.4 45 10600
FFX400 1mRZ1-R3G185/70 3×185/70 37/2.25 17.64 1.4 47 11100
FFX400 1mRZ1-R3G185/95 3×185/95 37/2.52 17.64 1.6 49 11650
FFX400 1mRZ1-R3G185/120 3×185/120 37/2.52 17.64 1.6 50 12000
FFX400 1mRZ1-R3G185/150 3×185/150 37/2.52 17.64 1.6 51 12300
FFX400 1mRZ1-R3G240/95 3×240/95 61/2.25 20.25 1.7 52 12900
FFX400 1mRZ1-R3G240/120 3×240/120 61/2.25 20.25 1.7 57 13500
FFX400 1mRZ1-R3G240/150 3×240/150 61/2.25 20.25 1.7 58 14000
FFX400 1mRZ1-R3G240/185 3×240/185 61/2.25 20.25 1.7 58.4 14700
FFX400 1mRZ1-R3G300/120 3×300/120 61/2.52 22.68 1.8 58.9 15100
FFX400 1mRZ1-R3G300/150 3×300/150 61/2.52 22.68 1.8 60 15600
FFX400 1mRZ1-R3G300/180 3×300/180 61/2.52 22.68 1.8 61 15720
FFX400 1mRZ1-R3G300/240 3×300/240 61/2.52 22.68 1.8 62 16000
4 CORES
FFX400 1mRZ1-R4G1.5 4×1.5 7/0.53 1.59 0.7 14.3 210
FFX400 1mRZ1-R4G2.5 4×2.5 7/0.67 2.01 0.7 15.2 270
FFX400 1mRZ1-R4G4 4×4 7/0.85 2.55 0.7 17.2 380
FFX400 1mRZ1-R4G6 4×6 7/1.04 3.12 0.7 19 440
FFX400 1mRZ1-R4G10 4×10 7/1.35 4.05 0.7 20.6 670
FFX400 1mRZ1-R4G16 4×16 1/1.70 5.1 0.7 23.6 820
FFX400 1mRZ1-R4G25 4×25 7/2.14 6.42 0.9 26 1320
FFX400 1mRZ1-R4G35 4×35 19/1.53 7.65 0.9 29 1730
FFX400 1mRZ1-R4G50 4×50 19/1.78 8.9 1 32 2300
FFX400 1mRZ1-R4G70 4×70 19/2.14 10.7 1.1 38 3180
FFX400 1mRZ1-R4G95 4×95 19/2.52 12.6 1.1 41.9 4370
FFX400 1mRZ1-R4G120 4×120 37/2.03 14.21 1.2 44 5400
FFX400 1mRZ1-R4G150 4×150 37/2.25 15.75 1.4 50.8 6500
FFX400 1mRZ1-R4G185 4×185 37/2.52 17.64 1.6 55 8200
FFX400 1mRZ1-R4G240 4×240 61/2.25 20.25 1.7 60.5 10600
FFX400 1mRZ1-R4G300 4×300 61/2.52 22.68 1.8 68.5 13200
FFX400 1mRZ1-R4G400 4×400 61/2.85 25.65 2 76 17000
4CORES + 1EARTHCONDUCTOR
FFX400 1mRZ1-R4G16/16 4×16/6 7/1.70 5.1 0.7 21 1300
FFX400 1mRZ1-R4G16/10 4×16/10 7/1.70 5.1 0.7 22 1600
FFX4001mRZ1-R 4G25/6 4×25/6 7/2.14 6.42 0.7 23 1820
FFX4001mRZ1-R 4G25/10 4×25/10 7/2.14 6.42 0.7 24 2015
FFX400 1mRZ1-R4G25/16 4×25/16 7/2.14 6.42 0.7 25 2450
FFX400 1mRZ1-R4G35/10 4×35/10 19/1.53 7.65 0.9 28.9 2810
FFX400 1mRZ1-R4G35/16 4×35/16 19/1.53 7.65 0.9 29.4 3000
FFX400 1mRZ1-R4G35/25 4×35/25 19/1.53 7.65 0.9 29.6 3170
FFX400 1mRZ1-R4G50/16 4×50/16 19/1.78 8.9 1 33 3800
FFX400 1mRZ1-R4G50/25 4×50/25 19/1.78 8.9 1 35.8 4100
FFX400 1mRZ1-R4G50/35 4×50/35 19/1.78 8.9 1 36.9 4400
FFX400 1mRZ1-R4G70/25 4×70/25 19/2.14 10.7 1.1 40 6270
FFX400 1mRZ1-R4G70/35 4×70/35 19/2.14 10.7 1.1 41 6900
FFX400 1mRZ1-R4G70/50 4×70/50 19/2.14 10.7 1.1 41.5 7200
FFX400 1mRZ1-R4G95/25 4×95/25 19/2.52 12.6 1.1 41.8 8000
FFX400 1mRZ1-R4G95/35 4×95/35 19/2.52 12.6 1.1 42.6 8100
FFX400 1mRZ1-R4G95/50 4×95/50 19/2.52 12.6 1.1 43.4 8250
FFX400 1mRZ1-R4G95/70 4×95/70 19/2.52 12.6 1.1 43.6 8310
FFX400 1mRZ1-R4G120/35 4×120/35 37/2.03 14.21 1.1 43.9 8390
FFX400 1mRZ1-R4G120/50 4×120/50 37/2.03 14.21 1.2 44 8600
FFX400 1mRZ1-R4G120/70 4×120/70 37/2.03 14.21 1.2 45 8800
FFX400 1mRZ1-R4G120/95 4×120/95 37/2.03 14.21 1.2 46 9100
FFX400 1mRZ1-R4G150/50 4×150/50 37/2.25 15.75 1.2 47 9400
FFX400 1mRZ1-R4G150/70 4×150/70 37/2.25 15.75 1.4 52 10800
FFX400 1mRZ1-R4G150/95 4×150/95 37/2.25 15.75 1.4 53 11100
FFX400 1mRZ1-R4G150/120 4×150/120 37/2.25 15.75 1.4 54 11500
FFX400 1mRZ1-R4G185/70 4×185/70 37/2.52 17.64 1.4 55 11900
FFX400 1mRZ1-R4G185/95 4×185/95 37/2.52 17.64 1.6 56 12900
FFX400 1mRZ1-R4G185/120 4×185/120 37/2.52 17.64 1.6 57 13600
FFX400 1mRZ1-R4G185/150 4×185/150 37/2.52 17.64 1.6 58 14700
FFX400 1mRZ1-R4G240/95 4×240/95 61/2.25 20.25 1.7 62 16000
FFX400 1mRZ1-R4G240/120 4×240/120 61/2.25 20.25 1.7 65 16600
FFX400 1mRZ1-R4G240/150 4×240/150 61/2.25 20.25 1.7 66 16900
FFX400 1mRZ1-R4G240/185 4×240/185 61/2.25 20.25 1.7 67 17100
FFX400 1mRZ1-R4G300/120 4×300/120 61/2.52 22.68 1.7 68 17200
FFX400 1mRZ1-R4G300/150 4×300/150 61/2.52 22.68 1.8 69 19700
FFX400 1mRZ1-R4G300/180 4×300/185 61/2.52 22.68 1.8 70 20700
FFX400 1mRZ1-R4G300/240 4×300/240 61/2.52 22.68 1.8 71 21060
5 CORES
FFX400 1mRZ1-R5G1.5 5×1.5 7/0.53 1.59 0.7 16.8 247
FFX400 1mRZ1-R5G2.5 5×2.5 7/0.67 2.01 0.7 17.9 317
FFX400 1mRZ1-R5G4 5×4 7/0.85 2.55 0.7 20.2 447
FFX400 1mRZ1-R5G6 5×6 7/1.04 3.12 0.7 22.3 517
FFX400 1mRZ1-R5G10 5×10 7/1.35 4.05 0.7 24.2 787
FFX400 1mRZ1-R5G16 5×16 1/1.70 5.1 0.7 27.7 964
FFX400 1mRZ1-R5G25 5×25 7/2.14 6.42 0.9 30.6 1551
FFX400 1mRZ1-R5G35 5×35 19/1.53 7.65 0.9 34.1 2033
FFX400 1mRZ1-R5G50 5×50 19/1.78 8.9 1 37.6 2703
FFX400 1mRZ1-R5G70 5×70 19/2.14 10.7 1.1 44.7 3737
FFX400 1mRZ1-R5G95 5×95 19/2.52 12.6 1.1 49.2 5135
FFX400 1mRZ1-R5G120 5×120 37/2.03 14.21 1.2 51.7 6345
FFX400 1mRZ1-R5G150 5×150 37/2.25 15.75 1.4 59.7 7638
FFX400 1mRZ1-R5G185 5×185 37/2.52 17.64 1.6 64.6 9635
FFX400 1mRZ1-R5G240 5×240 61/2.25 20.25 1.7 71.1 12455
FFX400 1mRZ1-R5G300 5×300 61/2.52 22.68 1.8 80.5 15510
FFX400 1mRZ1-R5G400 5×400 61/2.85 25.65 2 89.3 19975
ElectricAl PROPERTIES
Conductor Operating Temperature : 90°C
Ambient Temperature : 30°C
Current-Carrying Capacities (Amp)
          Nominal
Cross
Section Area
Reference
Method4 (enclosed inan conduit
insulated
walletc)
  Reference
Method3
    Reference Method1
(clipped direct)
  Reference
Method11
(enclosed in conduit on awallor ceiling, orin trunking) (ona perforated cabletray),orReference Method13 (free air)
    one3-corecable orone4-core cable3-phasea.c.     one2-corecablesingle phasea.c.ord.c.     one3-corecable orone4-core cable3-phasea.c.     one2-corecablesingle phasea.c.ord.c.     one3-corecable orone4-core cable3-phasea.c. one2-core one3-core
cable singlephase cable orone
a.c.or 4-corecable
d.c. 3-phasea.c.
1 2 3 4 5 6 7 8
mm2 A A A A A A A
1.5 16.5 22 19.5 24 22 26 23
2.5 22 30 26 33 30 36 32
4 30 40 35 45 40 49 42
6 38 51 44 58 52 63 54
10 51 69 60 80 71 86 75
16 68 91 80 107 96 115 100
25 89 119 105 138 119 149 127
35 109 146 128 171 147 185 158
50 130 175 154 209 179 225 192
70 164 221 194 269 229 289 246
95 197 265 233 328 278 352 298
120 227 305 268 382 322 410 346
150 259 334 300 441 371 473 399
185 295 384 340 506 424 542 456
240 346 459 398 599 500 641 538
300 396 532 455 693 576 741 621
400 - 625 536 803 667 865 741
Voltage Drop (Per Amp Per Meter)
Nominal
Cross
Section
Area
2-core
cabled.c.
  2-core
cable
single-phasea.c
3-coreor
4-core cable
3-phasea.c.
1 2 3 4
mm2 mV/A/m mV/A/m mV/A/m
1.5 31 31 27
2.5 19 19 16
4 12 12 10
6 7.9 7.9 6.8
10 4.7 4.7 4
16 2.9 2.9 2.5
    r x z r x z
25 1.85 1.85 0.16 1.9 1.6 0.14 1.65
35 1.35 1.35 0.155 1.35 1.15 0.135 1.15
50 0.98 0.99 0.155 1 0.86 0.135 0.87
70 0.67 0.67 0.15 0.69 0.59 0.13 0.6
95 0.49 0.5 0.15 0.52 0.43 0.13 0.45
120 0.39 0.4 0.145 0.42 0.34 0.13 0.37
150 0.31 0.32 0.145 0.35 0.28 0.125 0.3
185 0.25 0.26 0.145 0.29 0.22 0.125 0.26
240 0.195 0.2 0.14 0.24 0.175 0.125 0.21
300 0.155 0.16 0.14 0.21 0.14 0.12 0.185
400 0.12 0.13 0.14 0.19 0.115 0.12 0.165
Note :
r = conductor resistance at operating temperature
x = reactance
z = impedance