Rolling Stock Cables
EN 50264 EN 50306 EN 50382 Databus Cables NF F 63-826 NF F 63-808 NF F 63-827 RSE/STD/024 PART 6

 FIREROL FRL-SW-3S-OS, FRL-SW-6S-OS

FIREROL FRL-SW-3S-OS, FRL-SW-6S-OS    

                                                             A. Conductor B. Insulation C. Sheath

Application

Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling and installation cost are an important factor.
Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc

Construction

Conductor

Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation

LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 104)

Sheath

LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)

Electrical & Mechanical Properties

Nominal Voltage 1.8/3 kV or 3.6/6 kV
Maximum Conductor Temperature 90°C (fixed installation)
Minimum Permissible Ambient Temperature -25°C/-40°C (fixed installation)
Bending Radius 3 x Overall Diameter (D<12mm);
4 x Overall Diameter (D>12mm)

Chemical & Environmental Properties

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to mineral oil & fuel oil, acid & alkali
EN 50305 Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 FO

Fire Performance in general

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24;
NF C 32-070 2.2 (C1); VDE 0472 Teil 804
Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073 ;
NF C 20-902; NF F 16 101; VDE 0472 Teil 816
Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 Low Corrosivity (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Low Toxicity
NFF 16101; NFF 63808; BS6853 Smoke index

FRL-SW-3S-OS 1.8/3 kV

Nominal
Cross-Sectional
Area
Conductor
Diameter
(a)
Min. Mean
Thickness
of Insulation
Min. Mean
Thickness
of
Sheath
Overall
Diameter
Min Wire
Diameter
of Screen
Weight Maximum Conductor Resistance Insulation Resistance
min max 20°C 20°C 90°C
mm2 mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
1.5 1.5 1.3 1.4 7.1 78.2 0.16 99 13.70 960 9.6
2.5 1.95 1.3 1.4 7.5 8.7 0.16 120 8.21 850 8.5
4.0 2.5 1.3 1.4 8.1 9.4 0.21 150 5.09 750 7.5
6.0 3.0 1.3 1.4 8.6 10.0 0.21 175 3.39 670 6.7
10 3.9 2.2 1.4 11.1 12.9 0.21 290 1.95 550 5.5
16 5.0 2.2 1.4 12.3 14.2 0.26 370 1.24 450 4.5
25 6.4 2.2 1.4 13.6 15.8 0.26 480 0.795 390 3.9
35 7.7 2.2 1.4 14.95 17.25 0.31 610 0.565 350 3.5
50 9.2 2.2 1.4 16.35 19.05 0.31 770 0.393 300 3.0
70 11.0 2.2 1.5 18.25 21.25 0.31 1010 0.277 260 2.6
95 12.5 2.4 1.6 10.35 23.05 0.31 1270 0.210 250 2.5
120 14.2 2.4 1.6 21.85 25.35 0.31 1530 0.164 220 2.2
150 15.8 2.4 1.7 23.45 27.35 0.31 1870 0.132 210 2.1
185 17.5 2.4 1.7 24.75 28.85 0.31 2190 0.1080 200 2.0
240 20.1 2.4 1.8 27.75 32.35 0.31 2830 0.0817 180 1.8
300 22.5 2.4 1.9 30.15 35.15 0.31 3375 0.0654 170 1.7
400 25.8 2.6 2.0 33.45 39.05 0.31 4400 0.0495 150 1.5

FRL-SW-6S-OS 3/6 kV

Nominal
Cross-Sectional
Area
Conductor
Diameter
(a)
Min. Mean
Thickness
of Insulation
Min. Mean
Thickness
of
Sheath
Overall
Diameter
Min Wire
Diameter
of Screen
Weight Maximum Conductor Resistance Insulation Resistance
min max 20°C 20°C 90°C
mm2 mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
2.5 1.95 3.0 1.4 10.9 12.7 0.16 200 8.21 1300 13
4.0 2.5 3.0 1.4 11.4 13.3 0.16 225 5.09 1150 11.5
6.0 3.0 3.0 1.4 12.0 13.9 0.21 280 3.39 1050 10.5
10 3.9 3.0 1.4 12.8 14.9 0.21 355 1.95 850 8.5
16 5.0 3.0 1.4 13.8 16.1 0.21 420 1.24 710 7.1
25 6.4 3.0 1.4 15.3 17.8 0.26 540 0.795 630 6.3
35 7.7 3.0 1.4 16.5 19.2 0.26 658 0.565 550 5.5
50 9.2 3.0 1.5 18.25 21.25 0.31 850 0.393 500 5.0
70 11.0 3.0 1.5 19.95 23.15 0.31 1080 0.277 430 4.3
95 12.5 3.0 1.6 21.55 25.05 0.31 1320 0.210 400 4.0
120 14.2 3.1 1.7 23.45 27.35 0.31 1600 0.164 360 3.6
150 15.8 3.1 1.7 24.95 28.15 0.31 1930 0.132 340 3.4
185 17.5 3.2 1.8 26.95 31.45 0.31 2290 0.108 330 3.3
240 20.1 3.4 1.9 29.95 34.95 0.31 2970 0.0817 300 3.0
300 22.5 3.4 1.9 32.25 37.65 0.31 3565 0.0654 250 2.5
400 25.8 3.4 2.0 35.55 41.45 0.31 4620 0.0495 230 2.3