Rolling Stock Cables
EN 50264 EN 50306 EN 50382 Databus Cables NF F 63-826 NF F 63-808 NF F 63-827 RSE/STD/024 PART 6

 

 FIREROL FRL-SW-05M-OS/FRL-SW-1M-OS

FIREROL FRL-SW-05M-OS/FRL-SW-1M-OS

A.Conductor           B.Insulation           C.Screen          D.Sheath

Application

Used as power and control cable for protected installations inside and outside of rail and transport vehicles,

where handling and installation cost are an important factor.

Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels,

driver desks etc.

Construction

Conductor

Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation

LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 105)

Overal screen

Tinned annealed copper wires

Outer sheath

LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)

Electrical & Mechanical Properties

Nominal Voltage 300/500 V or 0.6/1 kV
Maximum Conductor Temperature +90 deg (fixed installation)
Minimum Permissible Ambient Temperature -25/-40 deg (fixed installation)
Bending Radius 10 x Overall Diameter





 

Chemical & Environmental Properties

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to oil & fuel
EN 50305 Resistance to ozone

 

 

 

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 FO

 

 

 

Fire Performance in general

EN 50265-2-1; IEC 60332-1; BS 4066-1 Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3C; Fire propagation of bunched wires and cables;
VDE 0472 Teil 804; BS 4066-3; NFC 32070  
EN 50268-2; IEC 61034-2; VDE 0472 Teil 816 Smoke density
EN 50267-2-1; IEC 60754-1; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; VDE 0472 Teil 813 Corrosivity of gases (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Toxicity index
NFF 16101; NFF 63808; BS6853 Smoke index

 

 

 

 

 

FRL-SW-05M-OS 300/500 V

NUMBER AND NOMINAL CROSS SECTIONAL AREA (a) CONDU
CTOR DIAMETER (b)
MIN. MEAN THICKNESS OF INSUL
ATION
DIA
METER OF CORE (b)
MAX
WIRE DIAMETER OF SCREEN
MIN. MEAN THICKNESS OF SHEATH (SCREENED) OVERALL DIAMETER SCREENED WEI
GHT
COND
UCTOR RESIS
TANCE
AT 20°C
INSULATION RESISTANCE AT 20°C INSULATION RESISTANCE AT 20°C
EI 105 EI 101-EI 104
min max max min min
n x mm2 mm mm mm mm mm mm mm kg
/km
Ω/km MΩ·km MΩ·km
2x1 1.25 0.6 2.6 0.16 1.4 8.1 9.5 110 20.0 140 70
4x1 0.6 2.6 0.16 1.4 9.0 10.6 150 20.0 140 70
7x1 0.6 2.6 0.16 1.4 10.4 12.2 210 20.0 140 70
9x1 0.6 2.6 0.21 1.4 12.5 14.6 290 20.0 140 70
12x1 0.6 2.6 0.21 1.4 13.3 15.6 330 20.0 140 70
19x1 0.6 2.6 0.26 1.5 15.7 18.4 490 20.0 140 70
24x1 0.6 2.6 0.26 1.6 18.1 21.2 630 20.0 140 70
32x1 0.6 2.6 0.26 1.6 19.7 23.1 760 20.0 140 70
37x1 0.6 2.6 0.26 1.7 20.7 24.2 840 20.0 140 70
40x1 0.6 2.6 0.26 1.7 21.4 25.1 910 20.0 140 70
4x1.5 1.5 0.7 3.0 0.16 1.4 10.1 11.8 200 13.7 120 60
7x1.5 0.7 3.0 0.21 1.4 11.9 14.0 290 13.7 120 60
9x1.5 0.7 3.0 0.21 1.4 14.1 16.5 380 13.7 120 60
12x1.5 0.7 3.0 0.21 1.5 15.8 18.5 450 13.7 120 60
19x1.5 0.7 3.0 0.26 1.5 17.8 20.8 660 13.7 120 60
24x1.5 0.7 3.0 0.26 1.6 20.7 24.2 850 13.7 120 60
32x1.5 0.7 3.0 0.26 1.7 22.7 26.6 1050 13.7 120 60
37x1.5 0.7 3.0 0.26 1.7 23.6 27.6 1160 13.7 120 60
4x2.5 1.95 0.8 3.7 0.21 1.4 11.8 13.9 280 8.21 90 45
7x2.5 0.8 3.7 0.21 1.4 13.7 16.1 400 8.21 90 45
9x2.5 0.8 3.7 0.26 1.5 16.8 19.7 560 8.21 90 45
12x2.5 0.8 3.7 0.26 1.5 18.0 21.1 660 8.21 90 45
19x2.5 0.8 3.7 0.26 1.6 21.1 24.6 950 8.21 90 45
24x2.5 0.8 3.7 0.26 1.8 24.7 28.9 1260 8.21 90 45

(a)= One earth conductor (green/yellow) can be included upon request

(b)= For information,indicative only

FRL-SW-1M-OS 0.6/1 kV

NUMBER AND NOMINAL CROSS SECTIONAL AREA (a) COND
UCTOR DIA
METER (a)
MIN.
MEAN THICKNESS OF INSUL
ATION
CORE DIAMETER MIN
.(mm)
CORE DIAMETER MAX
.(mm)
MIN. SCREEN WIRE DIAMETER MIN. AVERAGE SHEATH THICKNESS OVERALL DIAM
ETER
WE
IGHT
CONDU
CTOR RESIS
TANCE AT +20°C
INSUL
ATION RESISTANCE AT +20°CEI 105
INSUL
ATION
RESIS
TANCE AT +20°C EI 101-EI 104
min max max min min
N x mm2 mm mm mm mm mm mm mm mm Kg/km Ω/km MΩ·km MΩ·km
TWO CORES
1.5 1.5 0.8 3.0 3.5 0.16 1.4 9.3 10.9 150 13.7 150 75
2.5 1.95 0.8 3.4 3.9 0.16 1.4 10.2 11.9 180 8.21 130 65
4 2.5 0.8 3.9 4.6 0.21 1.4 11.5 13.4 240 5.09 110 55
6 3.0 0.9 4.6 5.4 0.21 1.4 12.9 15.1 300 3.39 90 45
10 3.9 1.1 5.8 6.8 0.21 1.5 15.5 18.2 460 1.95 85 45
16 5.0 1.1 7.2 8.5 0.26 1.5 17.9 20.9 610 1.24 70 35
25 6.4 1.3 8.6 10.0 0.26 1.7 21.6 25.3 830 0.795 65 35
35 7.7 1.3 10.2 11.5 0.31 1.8 24.4 28.6 1130 0.565 60 30
50 9.2 1.5 11.6 13.5 0.31 1.9 28.2 33.0 1500 0.393 55 30
THREE CORES
1.5 1.5 0.8 3.0 3.5 0.16 1.4 9.8 11.4 180 13.7 150 75
2.5 1.95 0.8 3.4 3.9 0.16 1.4 10.7 12.5 220 8.21 130 65
4 2.5 0.8 3.9 4.6 0.21 1.4 12.0 14.1 300 5.09 110 55
6 3.0 0.9 4.6 5.4 0.21 1.4 13.6 16.0 380 3.39 90 45
10 3.9 1.1 5.8 6.8 0.26 1.5 16.7 19.6 620 1.95 85 45
16 5.0 1.1 7.2 8.5 0.26 1.6 19.1 22.3 800 1.24 70 35
25 6.4 1.3 8.6 10.0 0.26 1.7 22.9 26.8 1140 0.795 65 35
35 7.7 1.3 10.2 11.5 0.31 1.8 26.0 30.5 1500 0.565 60 30
50 9.2 1.5 11.6 13.5 0.31 2.0 30.3 35.4 2050 0.393 55 30
FOUR CORES
1.5 1.5 0.8 3.0 3.5 0.16 1.4 10.5 12.3 210 13.7 150 75
2.5 1.95 0.8 3.4 3.9 0.21 1.4 11.8 13.9 280 8.21 130 65
4 2.5 0.8 3.9 4.6 0.21 1.4 13.1 15.3 360 5.09 110 55
6 3.0 0.9 4.6 5.4 0.21 1.4 14.9 17.4 470 3.39 90 45
10 3.9 1.1 5.8 6.8 0.26 1.6 18.4 21.6 780 1.95 85 45
16 5.0 1.1 7.2 8.5 0.26 1.7 21.1 24.6 1020 1.24 70 35
25 6.4 1.3 8.6 10.0 0.31 1.8 25.6 29.9 1490 0.795 65 35
3X35+25 7.7/6.4 1.3/1.3 10.2/8.6 11.5/10.0 0.31 1.9 30.0 35.1 1820 0.565
/0.795
60 30
3X50+25 9.2/6.4 1.5/1.3 11.6/8.6 13.5/10.0 0.31 2.1 34.9 40.8 2480 0.393
/0.795
55 30

(a)= For information,indicative only