Rolling Stock Cables
EN 50264 EN 50306 EN 50382 Databus Cables NF F 63-826 NF F 63-808 NF F 63-827 RSE/STD/024 PART 6

 FIREROL FRL-SW-05M-OS-AS+, FRL-SW-1M-OS-AS+

FIREROL FRL-SW-05M-OS-AS+, FRL-SW-1M-OS-AS+

A. Conductor B. Insulation C. Screen D. Sheath

Application

Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling and installation cost are an important factor.
Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc.

Construction

Conductor

Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation

LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 105)

Overal screen

Tinned annealed copper wires

Outer sheath

LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)

Electrical & Mechanical Properties

Nominal Voltage 300/500 V or 0.6/1 kV
Maximum Conductor Temperature +90 deg (fixed installation)
Minimum Permissible Ambient Temperature -25/-40 deg (fixed installation)
Bending Radius 10 x Overall Diameter





 

Chemical & Environmental Properties

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to oil & fuel
EN 50305 Resistance to ozone

 

 

 

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 FO

 

 

 

Fire Performance in general

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24;
NF C 32-070 2.2 (C1); VDE 0472 Teil 804
Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073 ;
NF C 20-902; NF F 16 101; VDE 0472 Teil 816
Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 Low Corrosivity (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Low Toxicity
NFF 16101; NFF 63808; BS6853 Smoke index
IEC60331-21 The circuit integrity test under fire of cables rated 0.6/1.0kV and below

FRL-SW-05M-OS-AS+ 300/500 V

Number
And Nominal
Cross-Sectional
Area(a)
Conductor
Diameter
(b)
Min. Mean
Thickness
of Insulation
Diameter of Core(b) Min Wire
Diameter
of Screen
Min. Mean
Thickness
of Sheath
Overall
Diameter
Weight Maximum Conductor Resistance Insulation Resistance
EI 105 EI 101-EI 104
Min Max Min Max 20°C 20°C 20°C
n x mm2 mm mm mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
2x1 1.25 0.6 2.7 3.1 0.16 1.4 8.3 9.8 129 20.0 140 70
4x1 0.6 2.7 3.1 0.16 1.4 9.2 10.9 188 20.0 140 70
7x1 0.6 2.7 3.1 0.16 1.4 10.6 12.5 275 20.0 140 70
9x1 0.6 2.7 3.1 0.21 1.4 12.7 14.9 360 20.0 140 70
12x1 0.6 2.7 3.1 0.21 1.4 13.5 15.9 445 20.0 140 70
19x1 0.6 2.7 3.1 0.26 1.5 15.9 18.7 665 20.0 140 70
24x1 0.6 2.7 3.1 0.26 1.6 18.3 21.5 832 20.0 140 70
32x1 0.6 2.7 3.1 0.26 1.6 19.9 23.4 1043 20.0 140 70
37x1 0.6 2.7 3.1 0.26 1.7 20.9 24.5 1181 20.0 140 70
40x1 0.6 2.7 3.1 0.26 1.7 21.6 25.4 1263 20.0 140 70
4x1.5 1.5 0.7 3.0 3.5 0.16 1.4 10.3 12.1 244 13.7 120 60
7x1.5 0.7 3.0 3.5 0.21 1.4 12.1 14.3 380 13.7 120 60
9x1.5 0.7 3.0 3.5 0.21 1.4 14.3 16.8 476 13.7 120 60
12x1.5 0.7 3.0 3.5 0.21 1.5 16.0 18.8 604 13.7 120 60
19x1.5 0.7 3.0 3.5 0.26 1.5 18.0 21.1 895 13.7 120 60
24x1.5 0.7 3.0 3.5 0.26 1.6 20.9 24.5 1120 13.7 120 60
32x1.5 0.7 3.0 3.5 0.26 1.7 22.9 26.9 1430 13.7 120 60
37x1.5 0.7 3.0 3.5 0.26 1.7 23.8 27.9 1610 13.7 120 60
4x2.5 1.95 0.8 3.6 4.2 0.21 1.4 12.0 14.2 330 8.21 90 45
7x2.5 0.8 3.6 4.2 0.21 1.4 13.9 16.4 500 8.21 90 45
9x2.5 0.8 3.6 4.2 0.26 1.5 17.0 20.0 670 8.21 90 45
12x2.5 0.8 3.6 4.2 0.26 1.5 18.2 21.4 830 8.21 90 45
19x2.5 0.8 3.6 4.2 0.26 1.6 21.3 24.9 1200 8.21 90 45
24x2.5 0.8 3.6 4.2 0.26 1.8 24.9 28.9 1560 8.21 90 45

(a)= One earth conductor (green/yellow) can be included upon request

(b)= For information,indicative only

FRL-SW-1M-OS-AS+ 0.6/1 kV

Number
And Nominal
Cross-Sectional
Area(a)
Conductor
Diameter
(b)
Min. Mean
Thickness
of Insulation
Diameter of Core(b) Min Wire
Diameter
of Screen
Min. Mean
Thickness
of Sheath
Overall
Diameter
Weight Maximum Conductor Resistance Insulation Resistance
EI 105 EI 101-EI 104
Min Max Min Max 20°C 20°C 20°C
mm2 mm mm mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
TWO CORES
1.5 1.5 0.8 3.3 3.8 0.16 1.4 9.5 11.2 166 13.7 150 75
2.5 1.95 0.8 3.7 4.2 0.16 1.4 10.4 12.2 207 8.21 130 65
4 2.5 0.8 4.2 4.9 0.21 1.4 11.7 13.7 273 5.09 110 55
6 3.0 0.9 4.9 5.7 0.21 1.4 13.1 15.4 351 3.39 90 45
10 3.9 1.1 6.1 7.1 0.21 1.5 15.7 18.5 515 1.95 85 45
16 5.0 1.1 7.5 8.8 0.26 1.5 18.1 21.2 710 1.24 70 35
25 6.4 1.3 8.9 10.3 0.26 1.7 21.8 25.6 1035 0.795 65 35
35 7.7 1.3 10.5 11.8 0.31 1.8 24.6 28.9 1339 0.565 60 30
50 9.2 1.5 11.9 13.8 0.31 1.9 28.4 33.3 1810 0.393 55 30
THREE CORES
1.5 1.5 0.8 3.3 3.8 0.16 1.4 10.0 11.7 205 13.7 150 75
2.5 1.95 0.8 3.7 4.2 0.16 1.4 10.9 12.8 261 8.21 130 65
4 2.5 0.8 4.2 4.9 0.21 1.4 12.2 14.4 349 5.09 110 55
6 3.0 0.9 4.9 5.7 0.21 1.4 13.8 16.3 457 3.39 90 45
10 3.9 1.1 6.1 7.1 0.26 1.5 16.9 19.9 704 1.95 85 45
16 5.0 1.1 7.5 8.8 0.26 1.6 19.3 22.6 960 1.24 70 35
25 6.4 1.3 8.9 10.3 0.26 1.7 23.1 27.1 1400 0.795 65 35
35 7.7 1.3 10.5 11.8 0.31 1.8 26.2 30.8 1827 0.565 60 30
50 9.2 1.5 11.9 13.8 0.31 2.0 30.5 35.7 2513 0.393 55 30
FOUR CORES
1.5 1.5 0.8 3.3 3.8 0.16 1.4 10.7 12.6 248 13.7 150 75
2.5 1.95 0.8 3.7 4.2 0.21 1.4 12.0 14.2 335 8.21 130 65
4 2.5 0.8 4.2 4.9 0.21 1.4 13.3 15.6 430 5.09 110 55
6 3.0 0.9 4.9 5.7 0.21 1.4 15.1 17.7 570 3.39 90 45
10 3.9 1.1 6.1 7.1 0.26 1.6 18.6 21.9 896 1.95 85 45
16 5.0 1.1 7.5 8.8 0.26 1.7 21.3 24.9 1200 1.24 70 35
25 6.4 1.3 8.9 10.3 0.31 1.8 25.8 30.2 1815 0.795 65 35
3X35+25 7.7/6.4 1.3/1.3 10.5/8.9 11.8/10.3 0.31 1.9 30.2 35.4 2200 0.565/0.795 60 30
3X50+25 9.2/6.4 1.5/1.3 11.9/8.9 13.8/10.3 0.31 2.1 35.1 41.1 2600 0.393/0.795 55 30

(a)= For information,indicative only