Rolling Stock Cables
EN 50264 EN 50306 EN 50382 Databus Cables NF F 63-826 NF F 63-808 NF F 63-827 RSE/STD/024 PART 6

Rolling Stock Cable

EN 50264 Medium Wall Power & Control Cable

FIREROL FRL-MW-1SU-PH15/30, FRL-MW-3SU-PH15/30

EN 50264 Medium Wall Power & Control Cable

                                                    A. Conductor                   B. Insulation

Application

Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling and installation cost are an important factor.

Used in control,l auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc.

Construction

Conductor

Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation

LSZH elastomeric compound as defined in EN 50264-1 (EI 106 to EI 109)

Electrical & Mechanical Properties

Nominal Voltage 0.6/1 kV or 1.8/3 kV
Maximum Conductor Temperature +90 deg (fixed installation)
Minimum Permissible Ambient Temperature -25/-40 deg (fixed installation)
Bending Radius 3 x Overall Diameter (D<12mm);
  4 x Overall Diameter (D>12mm)

Chemical & Environmental Properties

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to mineral oil & fuel oil, acid & alkali
EN 50305 Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 FO

Fire Performance in general

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24;
NF C 32-070 2.2 (C1); VDE 0472 Teil 804
Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073 ;
NF C 20-902; NF F 16 101; VDE 0472 Teil 816
Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 Low Corrosivity (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Low Toxicity
NFF 16101; NFF 63808; BS6853 Smoke index
EN50200: 2000 Resistance to fire of unprotected small cable for use in emergency circuits 4 classifications are defined: PH 15,30,60, or 90mins;
IEC60331-21 The circuit integrity test under fire of cables rated 0.6/1.0kV and below

FRL-MW-1SU-PH15/30 0.6/1 kV

Nominal
Cross-Sectional
Area
Conductor
Diameter
(a)
 Min. Mean
Thickness
of Insulation
Overall Diameter Weight Conductor Resistance Insulation Resistance
Min. Max. 20°C 20°C 90°C
mm2 mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
1.0 1.25 0.6 2.6 3.1 15 20 11.4 0.114
1.5 1.5 0.7 3.0 3.6 24 13.7 11.0 0.110
2.5 1.95 0.7 3.4 4.1 36 8.21 9.1 0.091
4 2.5 0.7 4.0 4.7 54 5.09 7.5 0.075
6 3.0 0.7 4.4 5.3 76 3.39 6.5 0.065
10 3.9 0.7 5.3 6.2 121 1.95 5.2 0.052
16 5.0 0.7 6.3 7.5 184 1.24 4.2 0.042
25 6.4 0.9 8.0 9.4 289 0.795 4.1 0.041
35 7.7 0.9 9.2 10.9 395 0.565 3.5 0.035
50 9.2 1.0 10.8 12.7 563 0.393 3.3 0.033
70 11.0 1.1 12.7 14.9 796 0.277 3.0 0.030
95 12.5 1.1 14.1 16.6 1032 0.210 2.7 0.027
120 14.2 1.2 15.9 18.7 1318 0.164 2.7 0.027
150 15.8 1.4 17.8 20.9 1650 0.132 2.7 0.027
185 17.5 1.6 19.8 23.2 2018 0.108 2.6 0.026
240 20.1 1.7 22.4 26.3 2649 0.0817 2.6 0.026
300 22.5 1.8 24.8 29.1 3291 0.0654 2.4 0.024
400 25.8 2.0 28.3 33.2 3850 0.0495 2.4 0.024

FRL-MW-3SU-PH15/30 1.8/3 kV

Nominal
Cross-Sectional
Area
Conductor
Diameter
(a)
 Min. Mean
Thickness
of Insulation
Overall Diameter Weight Conductor Resistance Insulation Resistance
Min. Max. 20°C 20°C 90°C
mm2 mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
1.5 1.5 2.0 5.5 6.5 56 13.7 21.0 0.210
2.5 1.95 2.0 5.9 7.0 71 8.21 18.0 0.180
4 2.5 2.0 6.4 7.6 90 5.09 15.5 0.155
6 3.0 2.0 69 8.1 114 3.39 13.7 0.137
10 3.9 2.0 7.7 9.1 165 1.95 11.5 0.115
16 5.0 2.0 8.8 10.3 235 1.24 9.5 0.095
25 6.4 2.0 10.1 11.9 320 0.795 7.9 0.079
35 7.7 2.0 11.3 13.3 440 0.565 6.8 0.068
50 9.2 2.0 12.7 14.9 610 0.393 5.9 0.059
70 11.0 2.0 14.4 16.9 850 0.277 5.0 0.050
95 12.5 2.2 16.2 19.0 1110 0.210 4.5 0.045
120 14.2 2.2 17.8 20.9 1400 0.164 4.0 0.040
150 15.8 2.2 19.3 22.6 1710 0.132 3.7 0.037
185 17.5 2.4 21.1 24.7 2110 0.108 3.4 0.034
240 20.1 2.4 23.9 27.8 2750 0.0817 3.0 0.030
300 22.5 2.4 25.8 30.4 3300 0.0654 2.7 0.027
400 25.8 2.6 29.4 34.5 3900 0.0495 2.4 0.024

(a)= For information,indicative only