Rolling Stock Cables
EN 50264 EN 50306 EN 50382 Databus Cables NF F 63-826 NF F 63-808 NF F 63-827 RSE/STD/024 PART 6

FIREROL Medium Wall Single Core Unsheathed Cables 0.6/1 kV or 1.8/3 kV

EN 50264-3-1 (FRL-MW-1SU/FRL-MW-3SU)

FIREROL FRL-MW-1SU/FRL-MW-3SU

              A. Conductor                   B. Insulation

Application

Used as power and control cable for protected installations inside and outside of rail and transport vehicles,

where handling and installation cost are an important factor.

Used in control,l auxillary and main circuit wiring such as cable harnesses, switchboards and control panels,

driver desks etc.

Construction

Conductor

Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation

LSZH elastomeric compound as defined in EN 50264-1 (EI 106 to EI 109)

Electrical & Mechanical Properties

Nominal Voltage:0.6/1 kV or 1.8/3 kV

Maximum Conductor Temperature:+90 deg (fixed installation)

Minimum Permissible Ambient Temperature:-25/-40 deg (fixed installation)

Bending Radius:

For 0.6/1KV Cables:Fixed installation:3 x Overall Diameter (D<12mm);

                                                            4 x Overall Diameter (D>12mm)

                              Flexible installation:6 x Overall Diameter (D<12mm);

                                                             8 x Overall Diameter (D>12mm)

For 1.8/3KV Cables: Fixed installation:5 x Overall Diameter (D<12mm);

                                                            6 x Overall Diameter (D>12mm)

                               Flexible installation: 10 x Overall Diameter (D<12mm);

                                                                12 x Overall Diameter (D>12mm)

Chemical & Environmental Properties

EN 60684-2:No fluorine

EN 50305; EN 60811-2-1:Resistance to oil & fuel

EN 50305:Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2:Hazard levels HL1, HL2/HL3

DIN 5510-2:Protection level 1/2/3/4

BS 6853:Interior use 1a, 1b, II; Exterior use 1a, 1b, II

NF F 16-101:FO

EN54454-2:R15 Interior/ R16 Exterior HL1, HL2, HL3

Fire Performance in general

EN 50265-2-1; IEC 60332-1; BS 4066-1 Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3C; Fire propagation of bunched wires and cables;
VDE 0472 Teil 804; BS 4066-3; NFC 32070  
EN 50268-2; IEC 61034-2; VDE 0472 Teil 816 Smoke density
EN 50267-2-1; IEC 60754-1; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; VDE 0472 Teil 813 Corrosivity of gases (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Toxicity index
NFF 16101; NFF 63808; BS6853 Smoke index
EN 45545-2 Requirement for fire behavior of matreial & components
R15/R16

FRL-MW-1SU 0.6/1 kV

NOMINALCROSS-SECTIONAL AREA (a) CONDUCTOR DIAMETER (a) MIN. MEAN THICKNESS OF INSULATION OVERALL DIAMETER MIN.(mm) OVERALL DIAMETER MAX.(mm) WEIGHT CONDUCTOR RESISTANCE AT +20°C INSULATION RESISTANCE AT +20°C INSULATION RESISTANCE AT +90°C
max min min
mm2 mm mm mm mm Kg/km Ω/km MΩ·km MΩ·km
1.0 1.25 0.6 2.4 2.8 10 20 11.4 0.114
1.5 1.5 0.7 2.8 3.3 20 13.7 11.0 0.110
2.5 1.95 0.7 3.2 3.8 30 8.21 9.1 0.091
4 2.5 0.7 3.8 4.4 50 5.09 7.5 0.075
6 3.0 0.7 4.2 5.0 60 3.39 6.5 0.065
10 3.9 0.7 5.1 5.9 110 1.95 5.2 0.052
16 5.0 0.7 6.1 7.2 160 1.24 4.2 0.042
25 6.4 0.9 7.8 9.1 240 0.795 4.1 0.041
35 7.7 0.9 9.0 10.6 330 0.565 3.5 0.035
50 9.2 1.0 10.6 12.4 460 0.393 3.3 0.033
70 11.0 1.1 12.5 14.6 660 0.277 3.0 0.030
95 12.5 1.1 13.9 16.3 860 0.210 2.7 0.027
120 14.2 1.2 15.7 18.4 1080 0.164 2.7 0.027
150 15.8 1.4 17.6 20.6 1370 0.132 2.7 0.027
185 17.5 1.6 19.6 22.9 1690 0.108 2.6 0.026
240 20.1 1.7 22.2 26.0 2230 0.0817 2.6 0.026
300 22.5 1.8 24.6 28.8 2780 0.0654 2.4 0.024
400 25.8 2.0 28.1 32.9 3740 0.0495 2.4 0.024

FRL-MW-3SU 1.8/3 kV

NOMINALCROSS-SECTIONAL AREA (a) CONDUCTOR DIAMETER (a) MIN. MEAN THICKNESS OF INSULATION OVERALL DIAMETER MIN.(mm) OVERALL DIAMETER MAX.(mm) WEIGHT CONDUCTOR RESISTANCE AT +20°C INSULATION RESISTANCE AT +20°C INSULATION RESISTANCE AT +90°C
max min min
mm2 mm mm mm mm Kg/km Ω/km MΩ·km MΩ·km
1.5 1.5 2.0 5.3 6.2 50 13.7 21.0 0.210
2.5 1.95 2.0 5.7 6.7 60 8.21 18.0 0.180
4 2.5 2.0 6.2 7.3 80 5.09 15.5 0.155
6 3.0 2.0 6.7 7.8 100 3.39 13.7 0.137
10 3.9 2.0 7.5 8.8 150 1.95 11.5 0.115
16 5.0 2.0 8.6 10.0 220 1.24 9.5 0.095
25 6.4 2.0 9.9 11.6 290 0.795 7.9 0.079
35 7.7 2.0 11.1 13.0 390 0.565 6.8 0.068
50 9.2 2.0 12.5 14.6 530 0.393 5.9 0.059
70 11.0 2.0 14.2 16.6 720 0.277 5.0 0.050
95 12.5 2.2 16.0 18.7 940 0.210 4.5 0.045
120 14.2 2.2 17.6 20.6 1160 0.164 4.0 0.040
150 15.8 2.2 19.1 22.3 1440 0.132 3.7 0.037
185 17.5 2.4 20.9 24.4 1760 0.108 3.4 0.034
240 20.1 2.4 23.7 27.5 2350 0.0817 3.0 0.030
300 22.5 2.4 25.6 30.1 2820 0.0654 2.7 0.027
400 25.8 2.6 29.2 34.2 3730 0.0495 2.4 0.024

(a)= For information,indicative only