Rolling Stock Cables
EN 50264 EN 50306 EN 50382 Databus Cables NF F 63-826 NF F 63-808 NF F 63-827 RSE/STD/024 PART 6

  FIREROL FRL-HT-3S-OS, FRL-HT-6S-OS

FIREROL FRL-HT-3S/FRL-HT-6SU    

                                                                A. Conductor B. Insulation C. Screen D. Sheath  

Construction

Conductor

flexible tinned annealed copper wires(red copper only for 150° C core temperature)class 5 according to HD 383

Insulation

silicon rubber according to EN 50382-1 (EI 112)

Overal screen

Tinned annealed copper wires

Outer sheath

LSZH elastomeric compound according to EN 50382-1 (EM 105. EM 106 or EM 107)

Electrical & Mechanical Properties

Nominal Voltage 1.8/3 kV or 3.6/6 kV
Maximum Conductor Temperature +90 deg (fixed installation)
Minimum Permissible Ambient Temperature -25/-40 deg (fixed installation)
Bending Radius 3 x Overall Diameter (D<12mm);
  4 x Overall Diameter (D>12mm)

Chemical & Environmental Properties

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to mineral oil & fuel oil, acid & alkali
EN 50305 Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 FO

Fire Performance in general

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24;
NF C 32-070 2.2 (C1); VDE 0472 Teil 804
Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073 ;
NF C 20-902; NF F 16 101; VDE 0472 Teil 816
Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 Low Corrosivity (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Low Toxicity
NFF 16101; NFF 63808; BS6853 Smoke index

FRL-HT-3S-OS 1.8/3 kV

Nominal
Cross-Sectional
Area
Conductor
Diameter
(a)
Min. Mean
Thickness
of Insulation
Min. Screen
Wire Diameter
Min.
Average
Sheath
Thickness
Overall Diameter Weight Conductor Resistance Insulation Resistance
Tinned Conductor Plain Conductor
Min. Max. 20°C 20°C 20°C 150°C
mm2 mm mm mm mm mm mm kg/km Ω/km Ω/km MΩ x km MΩ x km
1.5 1.5 1.3 0.16 1.4 6.8 7.9 113 13.7 13.3 670 1.30
2.5 1.95 1.3 0.16 1.4 7.2 8.4 134 8.21 7.98 570 1.10
4 2.5 1.3 0.21 1.4 7.7 9.0 171 5.09 4.95 480 0.90
6 3.0 1.3 0.21 1.4 8.2 9.6 205 3.39 3.30 420 0.80
10 3.9 1.5 0.21 1.4 9.4 11.0 283 1.95 1.91 380 0.70
16 5.0 1.5 0.26 1.4 10.5 12.2 381 1.24 1.21 310 0.60
25 6.4 1.8 0.26 1.4 12.3 14.4 539 0.795 0.780 300 0.60
35 7.7 1.8 0.31 1.4 13.6 15.9 682 0.565 0.554 250 0.50
50 9.2 1.8 0.31 1.4 15.0 17.5 882 0.393 0.386 220 0.40
70 11.0 1.8 0.31 1.5 16.8 19.7 1174 0.277 0.272 200 0.40
95 12.5 2.2 0.31 1.5 19.0 22.2 1483 0.210 0.206 190 0.40
120 14.2 2.2 0.31 1.6 20.8 24.3 1819 0.164 0.161 180 0.30
150 15.8 2.2 0.31 1.6 22.3 26.1 2188 0.132 0.129 160 0.30
185 17.5 2.4 0.31 1.7 24.5 28.6 2606 0.108 0.106 160 0.30
240 20.1 2.4 0.31 1.8 27.1 31.7 3318 0.0817 0.0801 140 0.20
300 22.5 2.4 0.31 1.9 29.5 34.6 4015 0.0654 0.0641 120 0.20
400 25.8 2.6 0.31 2.0 33.2 38.9 5170 0.0495 0.0486 120 0.20

FRL-HT-6S-OS 3.6/6 kV

Nominal
Cross-Sectional
Area
Conductor
Diameter
(a)
Min. Mean
Thickness
of Insulation
Min. Screen
Wire Diameter
Min.
Average
Sheath
Thickness
Overall Diameter Weight Conductor Resistance Insulation Resistance
Tinned Conductor Plain Conductor
Min. Max. 20°C 20°C 20°C 150°C
mm2 mm mm mm mm mm mm kg/km Ω/km Ω/km MΩ x km MΩ x km
2.5 1.95 2.6 0.16 1.4 9.9 11.6 209 8.21 7.98 870 1.70
4 2.5 2.6 0.16 1.4 10.4 12.2 240 5.09 4.95 750 1.50
6 3.0 2.6 0.21 1.4 10.9 12.8 291 3.39 3.30 670 1.30
10 3.9 2.6 0.21 1.4 11.8 13.8 363 1.95 1.91 570 1.10
16 5.0 2.6 0.21 1.4 12.8 15.0 453 1.24 1.21 480 0.90
25 6.4 2.9 0.26 1.4 14.7 17.2 640 0.795 0.780 430 0.80
35 7.7 2.9 0.26 1.4 15.9 18.6 770 0.565 0.554 380 0.70
50 9.2 2.9 0.31 1.5 17.5 20.5 1012 0.393 0.386 330 0.60
70 11.0 2.9 0.31 1.5 19.2 22.4 1307 0.277 0.272 280 0.50
95 12.5 2.9 0.31 1.6 20.8 24.3 1586 0.210 0.206 250 0.50
120 14.2 2.9 0.31 1.6 22.4 26.2 1916 0.164 0.161 230 0.40
150 15.8 2.9 0.31 1.7 24.1 28.2 2309 0.132 0.129 210 0.40
185 17.5 3.2 0.31 1.8 26.4 30.9 2750 0.108 0.106 210 0.40
240 20.1 3.4 0.31 1.9 29.4 34.4 3420 0.0817 0.0801 190 0.30
300 22.5 3.4 0.31 1.9 31.7 37.1 4150 0.0654 0.0641 170 0.30
400 25.8 3.4 0.31 2.0 35.0 40.9 5200 0.0495 0.0486 150 0.30