Military Cable
MIL-W-22759 MIL-W-81044 color code more

Military Cable

MIL-W-25038/1

Application and Description:

These Composite Inorganic Dielectric insulated single-core MIL-W-25038/1 cables are used for critical circuit

applications where wires must operate in extremely harsh environments, under vibration, and with direct flame

exposure. This heavy-duty, non-asbestos construction offers excellent mechanical performance and abrasion

resistance.

Construction:

Military Cable

Conductor: Stranded 27% nickel coated copper conductor

Insulation: Composite Inorganic Dielectric Insulation

Jacket: Polytetrafluoroethylene (PTFE) coated fiberglass braid jacket

Identification: Surface printed per MIL-W-25038

Characteristics:

Temperature Range: -55°C +260°C

Voltage Rating: 600 volts

Color coded: MIL-STD-104

Dimensions and Weight:

AWG Size Conductor Stranding Conductor Diam. Max. O.D. Min. O.D. Max. Resistance @ 20°C OHMS/MFT Approx LBS/MFT
    in mm in mm in mm    
22 19/34 0.031 0.790 0.116 2.946 0.100 2.540 23.700 10.0
20 19/32 0.040 1.020 0.125 3.175 0.109 2.769 14.600 12.0
18 19/30 0.050 1.270 0.135 3.429 0.119 3.023 9.400 15.0
16 19/29 0.056 1.420 0.147 3.734 0.127 3.226 6.850 19.0
14 19/27 0.072 1.830 0.170 4.318 0.150 3.810 4.320 25.0
12 19/25 0.090 2.290 0.185 4.699 0.165 4.191 2.780 35.0
10 49/27 0.122 3.099 0.230 5.842 0.210 5.334 1.680 55.0
8 133/29 0.190 4.039 0.280 7.112 0.256 6.502 0.936 85.0
6 133/27 0.200 5.080 0.342 8.687 0.318 8.077 0.591 127.0
4 133/25 0.253 6.426 0.407 10.338 0.383 9.728 0.375 192.0
2 665/30 0.315 8.001 0.484 12.294 0.460 11.684 0.241 291.0
1 817/30 0.350 8.890 0.533 13.538 0.497 12.624 0.196 347.0
1/0 1035/30 0.395 10.033 0.573 14.554 0.537 13.640 0.153 415.0
2/0 1330/30 0.446 11.328 0.635 16.129 0.595 15.113 0.120 520.0
3/0 1672/30 0.505 12.827 0.700 17.780 0.660 16.764 0.096 648.0
4/0 2109/30 0.562 14.275 0.770 19.558 0.730 18.542 0.077 793.0