Military Cable
MIL-W-22759 MIL-W-81044 color code more
Military Cable

MIL-W-22759/85

Application and description:

This PTFE tape insulation single-core MIL-W-22759/84 wires are used for MIL-Spec and Aerospace, these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion resistance. These wires are designed for aerospace and other applications which require excellent thermal stability and abrasion resistance.

Construction Details:

Military Cable

A PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of an Aramid.

Construction:

Conductor: Stranded tin plated copper conductor

Insulation: Fluoropolymer/Polyimide Tape Insulation

Insulating Material Thickness: 1.0mm to 1.3mm

Braid:Aramid(option)

Technical Parameters:

Temperature Rating: 150°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/85

Color Code: MIL-STD-681

AWG Size Conductor Stranding Conductor Diam. Conductor Diam. Min O.D. Max O.D. Approx LBS/MFT
Min max
In Mm In mm (in) Mm (in) mm
2 665/30 0.32 8.128 0.34 8.636 0.36 9.144 0.38 9.652 227
1 817/30 0.366 9.296 0.38 9.652 0.4 10.16 0.42 10.668 295
1/0 1045/30 0.395 10.033 0.425 10.795 0.442 11.227 0.462 11.735 351
2/0 1330/30 0.44 11.176 0.475 12.065 0.498 12.649 0.528 13.411 432
3/0 1665/30 0.5 12.7 0.54 13.716 0.554 14.072 0.584 14.834 542
4/0 2109/30 0.565 14.351 0.605 15.367 0.615 15.621 0.655 16.637 689