Military Cable
MIL-W-22759 MIL-W-81044 color code more

Military Cable

MIL-W-22759/4

Application and description:

This PTFE, FEP, and Glass insulated single-core MIL-W-22759/4 wires are used for MIL-Spec and Aerospace,

government applications. These wires are used in aircraft engines and wherever abrasion.

Construction Details:

Military Cable

The first layer is PTFE either as a wrapped tape or PTFE coated glass tape. The second layer is PTFE coated

glass braid and finisher. The jacket FEP is either extruded or on larger wire sizes a tape; the FEP has to be

fused.
Construction:

Conductor: Stranded silver plated copper conductor

Insulation: PTFE, FEP, and Glass Insulation

Insulating Material Thickness: 0.6 mm to 1.1mm

Technical Parameters:

Temperature Rating: 200°C

Voltage Rating: 600 volts

SAE AS22759/4

Color Code: MIL-STD-681

AWG Size Conductor Stranding Conductor Diam. Conductor Diam. Min O.D. Max O.D. Approx LBS/MFT
Min max
In Mm In mm (in) Mm (in) mm
22 19/34 0.0285 0.724 0.0304 0.772 0.071 1.803 0.077 1.956 5.9
20 19/32 0.0365 0.927 0.0384 0.975 0.079 2.007 0.085 2.159 7.9
18 19/30 0.0455 1.156 0.0484 1.229 0.092 2.337 0.098 2.489 11
16 19/29 0.0515 1.308 0.0544 1.382 0.99 25.146 0.998 25.349 13.6
14 19/27 0.0645 1.638 0.0684 1.737 0.112 2.845 0.12 3.048 18.5
12 37/28 0.0835 2.121 0.0874 2.22 0.129 3.277 0.137 3.48 26.6
10 37/26 0.106 2.692 0.11 2.794 0.159 4.039 0.171 4.343 41.5
8 133/29 0.158 4.013 0.166 4.216 0.228 5.791 0.242 6.147 77.4
6 133/27 0.198 5.029 0.208 5.283 0.272 6.909 0.292 7.417 115
4 133/25 0.25 6.35 0.263 6.68 0.336 8.534 0.366 9.296 184
2 665/30 0.32 8.128 0.34 8.636 0.415 10.541 0.445 11.303 281
1 817/30 0.366 9.296 0.38 9.652 0.465 11.811 0.495 12.573 358
1/0 1045/30 0.395 10.033 0.425 10.795 0.5 12.7 0.55 13.97 436
2/0 1330/30 0.44 11.176 0.475 12.065 0.56 14.224 0.61 15.494 554