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FIREGUARD Flame Retardant Cables |  |
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Flame Retardant Power & Control Cables
300/500V XLPE Insulated, PVC Sheathed Power Cables (2-4 Cores)
FGD200 05RV-R (CU/XLPE/PVC 300/500V Class 2)
FGD200 05RVMV-R (CU/XLPE/PVC/SWA/PVC 300/500V Class 2)
APPLICATION
300/500V XLPE Insulated, PVC Sheathed Power Cables (2-4 Cores) are mainly used in power stations,
mass transit underground passenger systems, airports, petrochemical plants, hotels, hospitals, and high-rise
buildings.
STANDARDS
Basic design adapted to IEC 60502-1; BS 5467
FIRE PERFORMANCE
Flame Retardance (Single Vertical Wire Test)** |
EN 60332-1-2; IEC 60332-1-2; BS EN 60332-1-2; VDE 0482-332-1 ; NBN C 30-004 (cat. F1); NF C32-070-2.1(C2); CEI 20-35/1-2; EN 50265-2- 1*; DIN VDE 0482-265-2-1* |
|---|---|
Reduced Fire Propagation (Vertically-mounted bundled wires & cable test)** |
EN 60332-3-24 (cat. C); IEC 60332-3-24; BS EN 60332-3-24; VDE 0482-332-3; NBN C 30- 004 (cat. F2); NF C32-070-2.2(C1); CEI 20-22/3-4; EN 50266-2-4*; DIN VDE 0482-266-2- 4 |
Note: Asterisk ** denotes that the standard compliance is optional, depending on the oxygen index of the PVC
compound and the cable design.
VOLTAGE RATING
300/500V
CABLE CONSTRUCTION
Conductor: Plain annealed copper wire, stranded according to IEC(EN) 60228 class 2.
Insulation: Extruded cross-linked XLPE compound.
Inner Sheath (optional): PVC Compound
Armouring (optional): Galvanized Steel Wire
Outer Sheath: Thermoplastic PVC compound. UV resistance, hydrocarbon resistance, oil resistance, anti rodent
and anti termite properties can be offered as option. Compliance to fire performance standard (IEC 60332-1, IEC
60332-3, UL 1581, UL 1666 etc) depends on the oxygen index of the PVC compound and the overall cable
design. LSPVC can also be provided upon request.
COLOUR CODE
Insulation Colour as per BS7671
| With Earth Conductor | Without Earth Conductor | |
|---|---|---|
| 2Cores | - | Brown, Blue |
| 3Cores | Yellow/Green, Brown, Blue | Brown, Gray, Black |
| 4Cores | Yellow/Green, Brown, Gray, Black | Brown, Gray, Black, Blue |
| 5Cores | Yellow/Green, Brown, Gray, Black, Blue | Brown, Gray, Black, Blue, Black |
| Above 5 Cores | Yellow/Green, Black Numbered | Black Numbered |
Sheath Colour: Black (other colors upon request)
Physical AND THERMAL PROPERTIES
Temperature range during operation: Max.90°C for XLPE
250°C in short-circuit for 5secs max.
Minimum bending radius: 6 x Overall Diameter (unarmoured cable)
10 x Overall Diameter (armoured cable)
CONSTRUCTION PARAMETERS
| Conductor | FGD200 05RV-R | FGD200 05RVMV-R | ||||||
|---|---|---|---|---|---|---|---|---|
| No. of Core X Cross Section |
No./Nominal Diameter of Strands |
Nominal Insulation Thickness |
Unarmoured | Armoured | ||||
| Nominal Overall Diameter |
Approx. Weight |
Diameter Under Armour |
Armour Wire Diameter |
Nominal Overall Diameter |
Approx. Weight |
|||
| Noxmm2 | No./mm | mm | mm | kg/km | mm | mm | mm | kg/km |
| 2x1.5 | 7/0.53 | 0.50 | 6.5 | 65 | 6.5 | 0.9 | 11.2 | 246 |
| 2x2.5 | 7/0.67 | 0.50 | 7.3 | 91 | 7.3 | 0.9 | 12.0 | 292 |
| 2x4 | 7/0.85 | 0.50 | 8.4 | 131 | 8.4 | 0.9 | 13.1 | 360 |
| 3x1.5 | 7/0.53 | 0.50 | 6.9 | 81 | 6.9 | 0.9 | 11.6 | 275 |
| 3x2.5 | 7/0.67 | 0.50 | 7.8 | 116 | 7.8 | 0.9 | 12.5 | 331 |
| 3x4 | 7/0.85 | 0.50 | 9.0 | 169 | 9.0 | 0.9 | 13.7 | 413 |
| 4x1.5 | 7/0.53 | 0.50 | 7.6 | 101 | 7.6 | 0.9 | 12.3 | 309 |
| 4x2.5 | 7/0.67 | 0.50 | 8.6 | 144 | 8.6 | 0.9 | 13.3 | 380 |
| 4x4 | 7/0.85 | 0.50 | 9.9 | 213 | 9.9 | 0.9 | 14.6 | 479 |
Electrical Properties
Conductor Operating Temperature : 90°C
Ambient Temperature : 30°C
FGD200 05RV-R
Current-Carrying Capacities (Amp)
| Conductor cross- sectional area | Reference Method 4 (enclosed in conduit in thermally insulating wall etc) |
Reference Method 3 (enclosed in conduit on a wall or in trunking etc) |
Reference Method 1 (clipped direct) |
Reference Method 11 (on a perforated cable tray, horizontal or vertical) | Reference Method 12 (free air) | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Horizontal flat spaced | Vertical flat spaced | Trefoil | |||||||||
| 2 cables, single- phase a.c. or d.c. | 3 or 4 cables, 3-phase a.c. |
2 cables, single- phase a.c. or d.c | 3 or 4 cables, 3-phase a.c. |
2 cables, single- phase a.c. or d.c. flat and touching | 3 or 4 cables, 3-phase a.c. flat and touching or trefoil |
2 cables, single- phase a.c. or d.c. or flat and touching | 3 or 4 cables, 3-phase a.c. flat and touching or trefoil |
2 cables, single- phase a.c. or d.c. or 3 c ables three phase |
2 cables, single- phase a.c. or d.c. or 3 cables three phase |
3 cables, trefoil 3-phase a.c. |
|
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 |
| mm2 | A | A | A | A | A | A | A | A | A | A | A |
| 1.5 | 18 | 17 | 22 | 19 | 25 | 23 | - | - | - | - | - |
| 2.5 | 24 | 23 | 30 | 26 | 34 | 31 | - | - | - | - | - |
| 4 | 33 | 30 | 40 | 35 | 46 | 41 | - | - | - | - | - |
Voltage Drop (Per Amp Per Meter)
| Nominal Cross Section Area |
2 cables d.c. |
2 cables, single-phase a.c. | 3 or 4 cables, 3-phase a.c. | |||
|---|---|---|---|---|---|---|
| Ref. Methods 3 and 4 (enclosed in conduit etc, in or on a wall) |
Ref. Methods 1 and 11 (clipped direct or on trays touching) |
Ref. Methods 3 and 4 (enclosed in conduit etc, in or on a wall) |
Ref. Methods 1, 11 and 12 (in trefoil) |
Ref. Methods 1 and 11(Flat and touching) |
||
| 1 | 2 | 3 | 4 | 5 | 6 | 7 |
| mm2 | mV/A/m | mV/A/m | mV/A/m | mV/A/m | mV/A/m | mV/A/m |
| 1.5 | 31 | 31 | 27 | 27 | 27 | 27 |
| 2.5 | 19 | 19 | 16 | 16 | 16 | 16 |
| 4 | 33 | 12 | 10 | 10 | 10 | 10 |
FGD200 05RVMV-R
Current-Carrying Capacities (Amp)
| Conductor crosssectional area |
Reference Method 1 (clipped direct) |
Reference Method 11 (on a perforated horizontal cable tray or Reference Method 13 [free air] ) |
In single-way ducts | Laid direct in ground | ||||
|---|---|---|---|---|---|---|---|---|
| one 2-core cable single phase a.c. or d.c. |
one 3-core or 4-core cable 3-phase a.c. |
one 2-core cable single phase a.c. or d.c. |
one 3-core or 4-core cable 3-phase a.c. |
one 2-core cable single phase a.c. or d.c. |
one 3-core or 4-core cable 3-phase a.c. |
one 2-core cable single phase a.c. or d.c. |
one 3-core or 4-core cable 3-phase a.c. |
|
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
| mm2 | A | A | A | A | A | A | A | A |
| 1.5 | 27 | 23 | 29 | 25 | - | 23 | - | 28 |
| 2.5 | 36 | 31 | 39 | 33 | - | 30 | - | 36 |
| 4 | 49 | 42 | 52 | 44 | - | 40 | - | 48 |
Voltage Drop (Per Amp Per Meter)
| Nominal Cross Section Area |
2 cables d.c. | 2 cables, single- phase a.c. | 3 or 4 cables, 3-phase a.c. | 2 cables, single-phase a.c. | 3 or 4 cables, 3-phase a.c. |
|---|---|---|---|---|---|
| In ducts or in ground | In ducts or in ground | ||||
| 1 | 2 | 3 | 4 | 5 | 6 |
| mm2 | mV/A/m | mV/A/m | mV/A/m | mV/A/m | mV/A/m |
| 1.5 | 31 | 31 | 27 | 31 | 25 |
| 2.5 | 19 | 19 | 16 | 19 | 15 |
| 4 | 12 | 12 | 10 | 12 | 9.7 |