IEC 60502-1 Cables  
600/1000V, PVC Insulated Cables 600/1000V, XLPE Insulated Cables

IEC 60502-1 Cables

600/1000V, PVC Insulated Cables according to IEC 60502-1 (armoured)

Application:

IEC 60502-1 cables are used for electricity supply in low voltage installation system, IEC 60502-1 cables are

suitable for installation in indoors and outdoors, in cable ducts, under ground, in power and switching stations,

local energy distributions, industrial plants, where there is no risk of mechanical damage.

Construction:

Conductors:

Copper or Aluminium conductor, round standed or Shaped,

Class 2 to IEC 60228, BS EN 60228. For smaller sizes, a solid round conductor,

Class 1 as per IEC 60228, BS EN 60228 can also be supplied upon request.

Insulation:

PVC Insulation material and thickness shall be as per IEC 60502-1 and BS 6346.

PVC material shall be Type A as per IEC 60502-1 or TI1 as per BS EN 50363.

PVC Insulation material as per SASO 1694 rated for 85°C continuous operation is also available upon special

request.

Colour Code Colour Code (1) :
  1 Core : Red or Black
  2 Cores : Red, Black
  3 Cores : Red, Yellow, Blue
  4 Cores : Red, Yellow, Blue, Black
  5 Cores : Red, Yellow, Blue, Black, Green
  Above 5 Cores: Black Cores with White numerals
  Colour Code (2) :  
  1 Core : Brown or Blue
  2 Cores : Brown or Blue
  3 Cores : Brown, Black, Grey
  4 Cores : Blue, Brown, Black, Grey
  5 Cores : Green/Yellow, Blue, Brown, Black, Grey
  Above 5 Cores: Black Cores with White numerals

Assembly / Two, Three or Four insulated conductors are laid-up together with non-hygroscopic
Inner Sheath fillers and the assembly is bedded with an extruded layer of PVC. In case of non
  armoured cables, this layer may be omitted
Armour Aluminum/Galvanized Steel Wires applied helically over the bedding as per IEC
  60502 or as per BS 5467, BS 6346. Single core cables shall be Aluminium wire
  armour. Aluminum/Steel Tapes applied helically over the bedding of multi-core cables
  as per IEC 60502.
Outer Outer sheath shall be of Extruded PVC Type ST2 as per IEC 60502-1 or Type 9 as
Sheath BS 6346/5467.
  Special type of PVC sheathing material such as Fire Retardant PVC, Anti-Termite
  PVC, Anti-Rodent PVC, Sunlight resistant PVC, Oil Resistant PVC are available on
  special request. Also, special sheathing materials such as LLDPE, MDPE, HDPE,
  LSF, CPE are available on request.
Fire Cables can be supplied with special flame retardant PVC outer sheath to comply with
Performance the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24,
of Cable can also supply cables with Low Smoke Halogen Free (LSHF) material according to
Sheaths IEC 60502-1, BS 7211, BS 6724 or other equivalent standards.

Cable Parameters:

PVC insulation

Single core( aluminum wire armoured)

IEC 60502-1 Cables

Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation thickness Nominal Inner Covering thickness Nominal Alum Wire dia. Nominal Sheath thickness Overall Diameter (Approx.)
mm² mm mm mm mm mm mm
1x4 2.3 1 1 0.8 1.8 11.5
1x6 2.8 1 1 0.8 1.8 12
1x10 3.6 1 1 0.8 1.8 12.8
1x16 4.5 1 1 0.8 1.8 13.7
1x25 5.6 1.2 1 0.8 1.8 15.2
1x35 6.7 1.2 1 1.25 1.8 17.2
1x50 8 1.4 1 1.25 1.8 18.9
1x70 9.4 1.4 1 1.25 1.8 20.3
1x95 11 1.6 1 1.6 1.8 23
1x120 12.4 1.6 1 1.6 1.8 24.4
1x150 13.8 1.8 1 1.6 1.8 26.2
1x185 15.3 2 1 1.6 1.9 28.2
1x240 17.5 2.2 1 1.6 1.9 31
1x300 19.5 2.4 1 2 2.1 34.4
1x400 22.6 2.6 1.2 2 2.2 38.6
1x500 25.2 2.8 1.2 2 2.3 41.8
1x630 28.3 2.8 1.2 2.5 2.4 46.2

Two cores(Galvanized steel wire armoured)

IEC 60502-1 Cables

Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation thickness Nominal Inner Covering thickness Nominal Steel Wire dia. Nominal Sheath thickness Overall Diameter (Approx.)
mm² mm mm mm mm mm mm
2x2.5 1.8 0.8 1 0.8 1.8 14
2x4 2.3 1 1 1.25 1.8 16.7
2x6 2.8 1 1 1.25 1.8 17.7
2x10 3.6 1 1 1.25 1.8 19.3
2x16 4.5 1 1 1.25 1.8 21.1
2x25 5.6 1.2 1 1.6 1.8 24.8
2x35 6.7 1.2 1 1.6 1.8 27
2x50 8 1.4 1 1.6 1.9 30.7
2x70 9.4 1.4 1 2 2.1 34.5
2x95 11 1.6 1.2 2 2.2 39.2
2x120 12.4 1.6 1.2 2 2.3 42.2
2x150 13.8 1.8 1.2 2.5 2.5 47.2
2x185 15.3 2 1.4 2.5 2.6 51.6
2x240 17.5 2.2 1.4 2.5 2.8 57.2
2x300 19.5 2.4 1.6 2.5 3 62.8
2x400 22.6 2.6 1.6 2.5 3.2 70.3

Three cores(Galvanized steel wire armoured)

IEC 60502-1 Cables

Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation thickness Nominal Inner Covering thickness Nominal Steel Wire dia. Nominal Sheath thickness Overall Diameter (Approx.)
mm² mm mm mm mm mm mm
3x2.5  1.8 0.8 1 0.8 1.8 14.5
 3x4  2.3 1 1 1.25 1.8 17.4
 3x6  2.8 1 1 1.25 1.8 18.4
 3x10  3.6 1 1 1.25 1.8 20.2
 3x16  4.5 1 1 1.6 1.8 22.8
 3x25  5.6 1.2 1 1.6 1.8 26
 3x35  6.7 1.2 1 1.6 1.9 28.5
 3x50  8 1.4 1 2 2 33.3
 3x70  9.4 1.4 1.2 2 2.1 37
 3x95  11 1.6 1.2 2 2.3 41.6
 3x120  12.4 1.6 1.2 2.5 2.4 45.9
 3x150  13.8 1.8 1.4 2.5 2.6 50.4
 3x185  15.3 2 1.4 2.5 2.7 54.8
 3x240  17.5 2.2 1.5 2.5 2.9 61.2
 3x300  19.5 2.4 1.6 2.5 3.1 66.8
 3x400  22.6 2.8 1.6 3.15 3.4 76.7
 3x500  25.2 2.8 1.8 3.15 3.7 83.6

Three cores+1(Galvanized steel wire armoured)

Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation thickness Nominal Inner Covering thickness Nominal Steel Wire dia. Nominal Sheath thickness Overall Diameter (Approx.)
mm² mm mm mm mm mm mm mm mm
3x10 +6 3.6 2.8 1 1 1 1.25 1.8 21.9
 3x16 +10 4.5 3.6 1 1 1 1.6 1.8 24.2
 3x25 +16 5.6 4.5 1.2 1 1 1.6 1.8 27.9
 3x35 +16 6.7 4.5 1.2 1 1 1.6 1.9 30.8
 3x50 +25 8 5.6 1.4 1.2 1 2 2 36.4
 3x70 +35 9.4 6.7 1.4 1.2 1.2 2 2.1 40.1
 3x95 +50 11 8 1.6 1.4 1.2 2.5 2.3 46.3
 3x120 +70 12.4 9.4 1.6 1.4 1.4 2.5 2.4 50.3
 3x150 +70 13.8 9.4 1.8 1.4 1.4 2.5 2.6 55
 3x185 +95 15.3 11 2 1.6 1.4 2.5 2.7 60.3
 3x240 +120 17.5 12.4 2.2 1.6 1.6 2.5 2.9 67
 3x300 +150 19.5 13.8 2.4 1.8 1.6 3.15 3.1 74.6
 3x400 +185 22.6 15.3 2.6 2 1.8 3.15 3.4 84.1
 3x500 +240 25.2 17.5 2.8 2.2 2 3.15 3.7 91.8

Four cores(Galvanized steel wire armoured)

IEC 60502-1 Cables

Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation thickness Nominal Inner Covering thickness Nominal Steel Wire dia. Nominal Sheath thickness Overall Diameter (Approx.)
mm² mm mm mm mm mm mm
 4x4  2.3 1 1 1.25 1.8 18.5
 4x6  2.8 1 1 1.25 1.8 19.7
 4x10  3.6 1 1 1.25 1.8 22.3
 4x16  4.5 1 1 1.6 1.8 24.5
 4x25  5.6 1.2 1 1.6 1.9 28.2
 4x35  6.7 1.2 1 1.6 2 31.1
 4x50  8 1.4 1 2 2.1 36.7
 4x70  9.4 1.4 1.2 2 2.3 40.4
 4x95  11 1.6 1.2 2.5 2.5 46.6
 4x120  12.4 1.6 1.4 2.5 2.6 50.6
 4x150  13.8 1.8 1.4 2.5 2.7 55.3
 4x185  15.3 2 1.4 2.5 2.9 60.6
 4x240  17.5 2.2 1.6 2.5 3.1 67.3
 4x300  19.5 2.4 1.6 3.15 3.4 74.9
 4x400  22.6 2.6 1.8 3.15 3.7 84.4
 4x500  25.2 2.8 2 3.15 3.9 92.1